In this work, unsupported Pd aerogel catalysts were synthesized for the very first time by using microwaves as a heating source followed by a lyophilization drying process and used towards formic acid electro-oxidation in a microfluidic fuel cell. Aerogels were also made by heating in a conventional oven to evaluate the microwave effect during the synthesis process of the unsupported Pd aerogels. The performance of the catalysts obtained by means of microwave heating favored the formic acid electro-oxidation with H₂SO₄ as the electrolyte. The aerogels’ performance as anodic catalysts was carried out in a microfluidic fuel cell, giving power densities of up to 14 mW cm⁻² when using mass loads of only 0.1 mg on a 0.019 cm² electrode surface. The power densities of the aerogels obtained by microwave heating gave a performance superior to the resultant aerogel prepared using conventional heating and even better than a commercial Pd/C catalyst.

The urine/urea oxidation reaction through catalysts with a higher performance in direct urea microfluidic fuel cells (DUµFC) is a promising method for power generation due to the large amount of human and animal urine containing 2–2.5 wt% urea. This paper presents a study that used urea as fuel in a DUµFC in the presence of palladium supported by reduced graphene oxide (rGO) for power generation. Some parameters, such as urea, KOH and H₂SO₄ concentration and flux rate, among others, are optimized in order to carry out the evaluation of urine samples as fuel in an air-breathing microfluidic fuel cell. The results show that the Pd/rGo catalyst mixed with Nafion^® in the anodic compartment is dispersed and attached to the paper fibers, generating electrical contact and giving rise to the reactions of interest. In addition, XRD analysis confirmed the successful deposition of Pd and rGo on the substrate. These electrochemical results are promising, since, despite the decrease in the general performance of the DUµFC under ideal conditions with respect to normal cells, the generation of energy from urine was demonstrated.