This is the author’s version of a work that was accepted for publication in the journal, Tribology International. Changes resulting from the publishing process, such as peer review, editing, corrections, structural formatting, and other quality control mechanisms may not be reflected in this document. Changes may have been made to this work since it was submitted for publication. A definitive version was subsequently published at: http://dx.doi.org/10.1016/j.triboint.2010.02.016This paper introduces an analytical approach to study the textured surfaces in\ud hydrodynamic lubrication regime. For this purpose, a method of integrating the\ud Reynolds equation for slider bearings with surface discontinuities is presented. By\ud introducing appropriate dimensionless parameters, analytical relations for various\ud texture profiles in both indented and projected forms are delivered. These relations\ud express the nature of mathematical dependence between textured bearing performance\ud measures and geometrical/operational parameters. An optimisation procedure is\ud employed to achieve the optimum texturing parameters promoting maximum load\ud capacity, load capacity to lubricant flow rate ratio and minimum friction coefficient\ud for asymmetric partially textured slider bearings
This is an open access article under the CC BY license (http://creativecommons.org/licenses/by/4.0/).Despite extensive research into alternative methods, the internal combustion engine is expected to remain as the primary source of vehicular propulsion for the foreseeable future. There are still significant opportunities for improving fuel efficiency, thus directly reducing the harmful emissions. Consequently, mitigation of thermal and frictional losses has gradually become a priority. The piston-cylinder system accounts for the major share of all the losses as well as emissions. Therefore, the need for an integrated approach, particularly of a predictive nature is essential. This paper addresses this issue, particularly the role of cylinder liner temperature, which affects both thermal and frictional performance of the piston-cylinder system. The study focuses on the top compression ring whose critical sealing function makes it a major source of frictional power loss and a critical component in guarding against further blow-by of harmful gasses. Such an integrated approach has not hitherto been reported in literature. The study shows that the cylinder liner temperature is critical in mitigating power loss as well as reducing Hydrocarbon (HC) and Nitrogen Oxide (NOx) emissions from the compression ring – cylinder liner conjunction. The results imply the existence of an optimum range for liner working temperature, independent of engine speed (at least in the studied cases) to minimise frictional losses. Combined with the study of NOx and HC emissions, the control of liner temperature can help to mitigate frictional power loss and reduce emissions
This is an Accepted Manuscript of an article published by Taylor & Francis Group in Tribology Transactions on 25th March 2008, available online at: http://dx.doi.org/10.1080/10402000701429261.In this study we attempt to find the optimum geometrical parameters of square-shape micro-dimples imposed on parallel flat bearing surfaces which give the best tribological performance, including load capacity and friction coefficient. An analytical solution of Reynolds equation for the surfaces involving numerous dimples is presented, then considering the variations of number of dimples as well as dimple length and height ratios for a constant dimpled length, it is tended to get the optimum value of parameters. It is shown that despite the variations of different studied geometrical parameters, it seems the optimum value of these parameters remain nearly constant
17 November 2014 in Proceedings of the Institution of Mechanical Engineers, Part J: Journal of Engineering Tribology
Reciprocating and low-speed sliding contacts can experience increased friction because of solid boundary interactions. Use of surface texturing has been shown to mitigate undue boundary friction and improve energy efficiency. A combined numerical and experimental investigation is presented to ascertain the beneficial effect of pressure perturbation caused by micro-hydrodynamics of entrapped reservoirs of lubricant in cavities of textured forms as well as improved micro-wedge flow. The results show good agreement between numerical predictions and experimental measurements using a precision sliding rig with a floating bed-plate. Results show that the texture pattern and distribution can be optimised for given conditions, dependent on the intended application under laboratory conditions. The translation of the same into practical in-field applications must be carried out in conjunction with the cost of fabrication and perceived economic gain. This means that near optimal conditions may suffice for most application areas and in practice lesser benefits may accrue than that obtained under ideal laboratory conditions.
4 February 2014 in International Journal of Engine Research
The piston ring/cylinder liner conjunction can experience various regimes of lubrication during piston strokes inside the engine cylinder. In the current engines, the nature of lubrication usually remains hydrodynamic at mid-stroke, while a mixed regime of lubrication may be experienced at and near reversals. The direct contact between the tips of some of the asperities of opposing surfaces leads to mixed (partial) regime of lubrication. A model proposed by Greenwood and Tripp can be used to predict asperity-level contribution to the total piston friction. At the same time, Reynolds equation can be employed to predict the portion of load carried by the lubricant trapped between the asperities. Friction between the asperity tips is usually proportional to the load that they support, stated in terms of a proportionality factor, that is, coefficient of friction. The surfaces are usually furnished with hard wear-resistant coatings and in parts by solid lubricants. Both the piston rings and cylinder liner surfaces are usually coated. These coatings change the friction characteristics of the counterfaces because of their surface topography as well as material mechanical properties. Atomic force microscope is used to obtain surface topographical parameters in contact tapping mode. The corresponding surface topographical parameters are obtained from representative regional areas of the contacting solid surfaces, using a Talysurf. The combination of topography and coating characteristics are used to develop the necessary parameters for a boundary friction model. A numerical model of the top compression ring to cylinder liner is developed based on mixed-hydrodynamic regime of lubrication. The results for friction and the effect of coating on the power loss and wear of the conjunction are discussed in this article.