Surface fluorination with pure F2 gas can easily make the surface on PP (polypropylene) hydrophobic, and it causes limited dyeability, as reported in a previous paper. In this study, to produce a more hydrophilic surface, surface fluorination of PP was performed at 25 °C, total gas pressure of 13.3 kPa, and reaction time of 1 h using F2 and O2 mixtures with different proportions of F2 gas. The surface roughness of the fluorinated PP samples was about 1.5 times higher than that of the untreated sample (5 nm). Fourier-transform infrared spectroscopy and X-ray photoelectron spectroscopy (XPS) results showed that the PP-derived bonds (-C-C- and -CHx) decreased because they were converted into polar groups (-C–O, -CHF-, and -CFx), which increased the surface electronegativity of the PP. The variation in the F2 gas proportion in the gas mixture significantly affected the hydrophilicity and surface composition of the PP. At F2 gas proportions of 90%, the PP surface became hydrophobic owing to increased numbers of hydrophobic -CF3 bonds. Thus, enhanced PP dyeing can be controlled based on the composition of the F2 and O2 gas mixture.
The surface fluorination of polypropylene (PP) was performed using F2 and O2 gas mixtures with different F2 gas proportions at 25 °C and 13.3 kPa for 1 h. The surface roughness of the fluorinated PP samples was approximately 1.5 times higher than that of the untreated sample (5 nm). The Fourier-transform infrared spectroscopy (FTIR) and X-ray photoelectron spectroscopy (XPS) results showed that the PP-derived bonds (-C-C- and -CHx) decreased because they were converted into polar groups (-C–O, -CHF-, and -CFx), which increased the surface electronegativity of PP. The variation in the F2 gas proportion in the gas mixture significantly affected the hydrophilicity and surface composition of PP. At F2 gas proportions of 90%, the PP surface became hydrophobic owing to increased hydrophobic -CF3 bonds. Thus, enhanced PP dyeing can be controlled based on the composition of the F2 and O2 gas mixture.
The iron (Fe) specimens selected as the substrate metal for this study were surface-treated using fluorine gas, and their wettability with liquid sodium (Na) was evaluated using the sliding angle. Additionally, the surface morphology and binding state were analyzed, and the applicability of wettability control with liquid sodium by fluorination was discussed using the analysis results. Fluorination formed a fluoride layer comprising FeF2 and FeF3 bonds on the iron surface. The composition of the fluoride layer varied, depending on the treatment conditions. The surface of the specimen that contains a lot of FeF3 bonds had a small sliding angle for the liquid sodium droplet and was harder to wet than the untreated specimen. In contrast, the surface of the specimen that contains a lot of FeF2 bonds had a large sliding angle for the liquid sodium droplet and was easier to wet than the untreated specimen. These results indicate that fluorination is an effective surface modification technique that can be applied to control the wettability of iron with liquid sodium.
A change in the wettability of liquid sodium due to sodium implantation was evaluated theoretically. Interface models between sodium and a sodium-implanted substrate metal were created, and their electronic states were calculated. The discrete variational Xα cluster method was used in the calculations. The calculations show that the bond order, indicating the strength of the covalent bonds between atoms, decreases within the substrate metal and increases at the interface between sodium and the substrate metal due to sodium implantation. Their ratio, the bond order ratio, increased with the increasing sodium implantation. Previous studies have shown that wettability is better as the bond order ratio increases. Therefore, from the calculations results, wettability improves with increasing sodium implantation. The wettability of sodium-implanted metals was experimentally evaluated using the contact angle of the sodium droplets. The contact angle decreased, and the wettability improved due to sodium implantation. The change rate in the contact angle increased with the bond order ratio. The experimental and calculation results correlate well, without contradiction. In conclusion, sodium implantation changes the electronic state of the interface, affecting the wettability of liquid sodium.