The ship waterjet propulsion system is a crucial power unit for high-performance vessels, and the operational state of its core component, the waterjet pump, is directly related to navigation safety and mission reliability. To enhance the intelligence and accuracy of pump fault diagnosis, this paper proposes a novel diagnostic framework that integrates a supervised autoencoder (SAE) with a large language model (LLM). This framework first employs an SAE to perform task-oriented feature learning on raw vibration signals collected from the pump’s guide vane casing. By jointly optimizing reconstruction and classification losses, the SAE extracts deep features that both represent the original signal information and exhibit high discriminability for different fault classes. Subsequently, the extracted feature vectors are converted into text sequences and fed into an LLM. Leveraging the powerful sequential information processing and generalization capabilities of LLM, end-to-end fault classification is achieved through parameter-efficient fine-tuning. This approach aims to avoid the traditional dependence on manually extracted time-domain and frequency-domain features, instead guiding the feature extraction process via supervised learning to make it more task-specific. To validate the effectiveness of the proposed method, we compare it with a baseline approach that uses manually extracted features. In two experimental scenarios, direct diagnosis with full data and transfer diagnosis under limited-data, cross-condition settings, the proposed method significantly outperforms the baseline in diagnostic accuracy. It demonstrates excellent performance in automated feature extraction, diagnostic precision, and small-sample data adaptability, offering new insights for the application of large-model techniques in critical equipment health management.

Emerging deep learning-based fault diagnosis methods have advanced in the current industrial scenarios of various working conditions. However, the prerequisite of obtaining target data in advance limits the application of these models to practical engineering scenarios. To address the challenge of fault diagnosis under unseen working conditions, a domain generation framework for unseen conditions fault diagnosis is proposed, which consists of an Adaptive Feature Fusion Domain Generation Network (AFFN) and a Mix-up Augmentation Method (MAM) for both the data and domain spaces. AFFN is utilized to fuse domain-invariant and domain-specific representations to improve the model’s generalization performance. MAM enhances the model’s exploration ability for unseen domain boundaries. The diagnostic framework with AFFN and MAM can effectively learn more discriminative features from multiple source domains to perform different generalization tasks for unseen working loads and machines. The feasibility of the proposed unseen conditions diagnostic framework is validated on the SDUST and PU datasets and achieved peak diagnostic accuracies of 94.15% and 93.27%, respectively.