Post annealing treatment is generally needed for additively manufactured titanium alloy to decompose metastable phases, alleviate residual stress, and improve ductility. In this work, in-situ electrical resistivity and line profile analysis of X-ray diffraction were utilized for monitoring phase transformation behaviors and dislocation evolutions of a laser powder bed fusion-built Ti-6Al-4V alloy under post annealing treatment. Besides, hardness and tensile tests were adopted for revealing the effects of phase transformation and dislocation evolutions on the mechanical properties. The results indicated that post annealing treatment decomposed martensitic α′ into lamellar α + β and eliminated dislocations efficiently. The martensite decomposition rate increased with the annealing temperature. Annealing at 700 °C for 4 h eliminated 98% of the dislocations, and further annealing has only a limited influence on the dislocation density. Annealing at 700 °C for 16 h is beneficial for achieving a high ductility of 10.3% owing to the favorable equilibrium lamellar α + β microstructure. These findings provide valuable insights for optimizing post annealing treatment procedures to enhance the mechanical properties of additively manufactured Ti-6Al-4V alloys.

Strain-induced α^” martensitic phase transformation (SIMT) critically affects the mechanical properties of metastable β titanium alloys. In this study, the effects of β grain size and oxygen content on SIMT in a Ti-12wt.%Mo alloy were systematically investigated. It is found that SIMT is promoted by a decrease in grain size and in oxygen content. The mechanistic origins of the anomalous grain size dependency and the acute oxygen content dependency of SIMT are discussed based on multi-scale microstructural characterization and state-of-the-art simulations. In the Ti-12wt.%Mo alloy, in-situ synchrotron X-ray diffraction analysis reveals that SIMT occurs before macroscopic yielding and only leads to elastic deformation of the surrounding β matrix due to the small transformation strain. Therefore, grain refinement does not raise the energy barrier for SIMT but rather provides more nucleation sites for strain-induced α^” martensite, thereby promoting SIMT in fine-grained Ti-12wt.%Mo alloy. In contrast, for the Ti-12wt.%Mo-0.3 wt.%O alloy, oxygen atoms substantially increase the energy barrier for SIMT, due to a change in the local configuration of oxygen atoms during the phase transformation. In addition, atom probe tomography reveals for the first time that oxygen atoms segregate at α^”/β phase boundaries, thereby further restricting the growth of α^” martensite.