Visual inspection is used in many areas due to the potential high costs of inspection error such as injury, fatality, loss of expensive equipment, scrapped items, rework, or failure to procure repeat business. This study presents an application of hidden Markov models (HMM) to fixations’ sequences analysis during visual inspection of front panels in a home appliance facility. The eye tracking data are gathered when quality control operators perform their tasks. The results support the difference between expert and novice operator. Moreover, the article demonstrates four HMMs with two and three hidden states both for novice and experienced operators and provides analysis and discussion of the outcomes.
16 September 2009 in Journal of Intelligent Manufacturing
A mutation operator is critical for the performance of a clonal selection algorithm (CSA) since it diversifies the search directions and avoids early convergence to local optima. This article introduces a CSA approach for the unequal area facility layout problem (UAFLP) with flexible bay structure. A new encoding, the use of mutation types with different combinations, and different static and dynamic mutation application strategies are also proposed. In addition, a guideline in parameter optimization of the CSA is provided. An experimental study is performed on five cases of the UAFLP. It is concluded that the hypermutation types studied in this article, especially the inverse mutation followed by pairwise mutation, can be used to obtain good results within short computation times.
Companies are trying several ways to offer competitive and highly differentiated products. The goal for the product platform is to share elements for common functions and to differentiate each product in the family by satisfying different requirements as much as possible. This study focuses on the product variety and short product life cycles that result from the increase and diversification in consumer needs and expectations. Proposed methodology aims to maximise the use of common product modules by considering platform-based derivative products and modular product design approaches to minimise the planning complexity in supply chain, manufacturing and service for derivative products. Functional and technical features of the products are determined in the first step. Then, design structure matrix is formed. After defining product components, similarity matrix for derivative products is formed. A clustering algorithm based on Clonal Selection is used to generate critical product modules. Data from a home appliance manufacturer are used to assess three versions of a product by also considering the production process. The grouping enabled to shorten the release time of a new derivative product to the market.