Besides producing a substantial portion of anthropogenic CO₂ emissions, the industrial sector also generates significant quantities of solid residues. Mineral carbonation of alkaline wastes enables the combination of these two by-products, increasing the sustainability of industrial activities. On top of sequestering CO₂ in geochemically stable form, mineral carbonation of waste materials also brings benefits such as stabilization of leaching, basicity and structural integrity, enabling further valorization of the residues, either via reduced waste treatment or landfilling costs, or via the production of marketable products. This paper reviews the current state-of-the-art of this technology and the latest developments in this field. Focus is given to the beneficial effects of mineral carbonation when applied to metallurgical slags, incineration ashes, mining tailings, asbestos containing materials, red mud, and oil shale processing residues. Efforts to intensify the carbonation reaction rate and improve the mineral conversion via process intensification routes, such as the application of ultrasound, hot-stage processing and integrated reactor technologies, are described. Valorization opportunities closest to making the transition from laboratory research to commercial reality, particularly in the form of shaped construction materials and precipitated calcium carbonate, are highlighted. Lastly, the context of mineral carbonation among the range of CCS options is discussed.

Two approaches for the intensification of the mineral carbonation reaction are combined and studied in this work, namely: (i) the calcium leaching and aragonite promoting effects of magnesium chloride (MgCl2), and (ii) the passivating layer abrasion effect of sonication. The alkaline materials subjected to leaching and carbonation tests included lime, wollastonite, steel slags, and air pollution control (APC) residue. Batch leaching tests were conducted with varying concentrations of additives to determine extraction efficiency, and with varying solids-to-liquid ratios to determine solubility limitations. Aqueous mineral carbonation tests, with and without the use of ultrasound, were conducted applying varying concentrations of magnesium chloride and varying durations to assess CO2 uptake improvement and characterize the formed carbonate phases. The leaching of calcium from lime with the use of MgCl2 was found to be atom-efficient (1 mol Ca extracted for every mole Mg added), but the extraction efficiency from slags and APC residue was limited to 26–35 % due to mineralogical and microstructural constraints. The addition of MgCl2 notably improved argon oxygen decarburization (AOD) slag carbonation extent under sonication, where higher additive dosage resulted in higher CO2 uptake. Without ultrasound, however, carbonation extent was reduced with MgCl2 addition. The benefit of MgCl2 under sonication can be linked to the preferential formation of aragonite (85 wt% of formed carbonates), which precipitates on the slag particles in the form of acicular crystals with low packing density, thus becoming more susceptible to the surface erosion effect of sonication, as evidenced by the significantly reduced carbonated slag particle size.status: publishe

The general requirement of replacing petroleum-derived plastics with renewable resources is particularly challenging for new technologies such as the additive manufacturing of photocurable resins. In this work, the influence of mono- and bifunctional reactive diluents on the printability and performance of resins based on acrylated epoxidized soybean oil (AESO) was explored. Polyethylene glycol di(meth)acrylates of different molecular weights were selected as diluents based on the viscosity and mechanical properties of their binary mixtures with AESO. Ternary mixtures containing 60% AESO, polyethylene glycol diacrylate (PEGDA) and polyethyleneglycol dimethacrylate (PEG200DMA) further improved the mechanical properties, water resistance and printability of the resin. Specifically, the terpolymer AESO/PEG575/PEG200DMA 60/20/20 (wt.%) improved the modulus (16% increase), tensile strength (63% increase) and %deformation at the break (21% increase), with respect to pure AESO. The enhancement of the printability provided by the reactive diluents was proven by Jacobs working curves and the improved accuracy of printed patterns. The proposed formulation, with a biorenewable carbon content of 67%, can be used as the matrix of innovative resins with unrestricted applicability in the electronics and biomedical fields. However, much effort must be done to increase the array of bio-based raw materials.