The original test results of abrasive wear resistance of different type of construction polymer materials were presented and discussed in this article. Tests were made on an adapted test stand (surface grinder for form and finish grinding). Test samples were made of different types of polymer board materials including RenShape®, Cibatool® and phenolic cotton laminated plastic laminate (TCF). An original methodology based on a grinding experimental set-up of abrasion wear resistance of polymer construction materials was presented. Equations describing relations between material type and wear resistance were presented and discussed. Micro and macro structures were investigated and used in wear resistance prediction.
The polymer film, formed on fabric, has a diverse resistance to impact (shear) forces during deformation. An original model of the capillary-porous structure of the fabric, partially filled with polymer, was presented and discussed in this paper. Polymer material fixing relations were developed, taking into account the fabric structure and changes of polymer temperature. Experimental studies were performed on three different materials: artificial leather SK-2, GOST 16119-70 (230 g/m2); genuine beef skin, GOST 939-75 (2.2 g/m3); and fabric denim, GOST 29298-2005 (225 g/m2). The value of mathematical model analysis deviation compared with the experimental value was approximately 12%. The obtained mathematical dependences were the basis for predicting the increase of the dimensional stability of garments by applying hot melt polymer to its surface. It is also possible to design new equipment for its implementation.
The article presents the results of works on the analysis of using cutting forces and torque measurements to determine the state of dry fiberglass matrix polyester resin composite high performance drilling process. The research and analyzes were carried out for the different states of tool state and the process state itself. GFRP - Glass Fiber Reinforced Polymer was used to perform the experiment. As a result of the conducted analyzes, it was determined that booth the forces and torque generated in drilling process can constitute a good diagnostic signal, on the basis of which it is possible to conclude about the state of the process and tool.
The article presents the results of works on the analysis of the possibility of using force measurements to determine the state of the machining process, both in relation to the phenomena occurring during machining and the workpiece itself compared to acoustic emission signal (AE). The research and analyzes were carried out for the commonly used material removal processes of objects; turning, milling, grinding and drilling. Various materials were processed - metal alloy Hardox 400 as well as fiber composite materials (GFRP - Glass Fiber Reinforced Polymer) and polymer construction material RenShape® BM5035 with various structures. As a result of the conducted analyzes, it was determined that the forces generated in the machine tool-holder-workpiece-tool layout can constitute a good diagnostic signal, on the basis of which it is possible to conclude about the state of the process.