3D printing is a manufacturing process that is usually used for modeling and prototyping. One of the most popular printing techniques is fused deposition modeling (FDM), which is based on adding melted material layer by layer. Although FDM has several advantages with respect to other manufacturing materials, there are several problems that have to be faced. When setting the printing options, several parameters have to be taken into account, such as temperature, speed, infill percentage, etc. Selecting these parameters is often a great challenge for the user, and is generally solved by experience without considering the influence of variations in the parameters on the mechanical properties of the printed parts.This article analyzes the influence of the infill percentage on the mechanical properties of ABS (Acrylonitrile Butadiene Styrene) printed parts. In order to characterize this influence, test specimens for tensile strength and Charpy tests were printed with a Makerbot Replicator 2X printer, in which the infill percentage was varied but the rest of the printing parameters were kept constant. Three different results were analyzed for these tests: tensile strength, impact resistance, and effective printing time. Results showed that the maximum tensile force (1438N) and tensile stress (34,57MPa) were obtained by using 100% infill. The maximum impact resistance, 1,55J, was also obtained with 100% infill. In terms of effective printing time, results showed that printing with an infill range between 50% and 98% is not recommended, since the effective printing time is higher than with a 100% infill and the tensile strength and impact resistance are smaller. In addition, in comparing the results of our analysis with results from other authors, it can be concluded that the printer type and plastic roll significantly influence the mechanical properties of ABS parts.
1 May 2020 in Journal of Magnetism and Magnetic Materials
In this paper, we report the effect of thermal treatment at different temperatures (523, 623, and 723 K) on the magnetic properties of an amorphous powder with composition Fe72.5Si12.5B15 obtained by gas atomization. Differential scanning calorimetry curves indicate that a significant structural rearrangement takes place during annealing before crystallization. As expected, the intrinsic coercivity decreases with the annealing temperature, being the most significant drop from 3.26 to 0.44 Oe for the powder with a particle size <20 μm, non-annealed, and annealed at 723 K, respectively. An analysis of the effect of annealing on the anisotropy field distribution obtained directly from the magnetization curve is presented for both the non-annealed and the annealed sample with the lowest value of coercive field. The probability density function of the anisotropy field exhibits a lower applied field value at the maximum and is better fit by a Gaussian distribution after the heat treatment, which is a sign of better amorphicity after structural relaxation.
4 September 2021 in Journal of Non-Crystalline Solids
The present work is focused on developing amorphisation capability criteria to predict regions with high amorphous forming ability (AFA) in the Fe-Si-B phase diagram. First, the AFA of Fe-Si-B alloy powders was evaluated by conventional empirical glass forming parameters, which eventually did not guide to the best AFA alloy. Then, AFA analysis was extended to the ternary phase diagram, calculated using CALPHAD, along with superimposed mathematical model based on topological instability factor (λ), estimated critical cooling rate (RC) and critical particle size (dC), to confine the phase diagram regions with larger AFA. The alloy with the highest AFA shows optimum atomic size mismatch when λ = 0.204. Furthermore, the optimal region in the phase diagram to design alloys with high AFA is where Fe2B is the first solid phase under equilibrium solidification. Within these two limits, the alloys with lower liquidus temperatures show the highest AFA for the gas-atomised powders.