This paper presents the results of an interlaboratory study of the rheological properties of cement paste and ultrasound gel as reference substance. The goal was to quantify the comparability and reproducibility of measurements of the Bingham parameters yield stress and plastic viscosity when measured on one specific paste composition and one particular ultrasound gel in different laboratories using different rheometers and measurement geometries. The procedures for both in preparing the cement paste and carrying out the rheological measurements on cement paste and ultrasound gel were carefully defined for all of the study’s participants. Different conversion schemes for comparing the results obtained with the different measurement setups are presented here and critically discussed. The procedure proposed in this paper ensured a reasonable comparability of the results with a coefficient of variation for the yield stress of 27% and for the plastic viscosity of 24%, despite the individual measurement series’ having been performed in different labs with different rheometers and measurement geometries.

The rheological properties of fresh cement paste are highly influenced by a large number of parameters, among which the most important factors are the applied shear stress, and the shear history, the age of the sample and the temperature. The effects of these parameters on the yield stress (designated as structural limit stress in this work), the viscosity and the structural recovery rate (i.e., the change in dynamic viscosity with time at rest) were studied. In parallel, the changes in ion composition of the carrier liquid, mineral phase content and granulometry were investigated. The results reveal that all investigated rheological parameters exhibit an approximated bi-linear trend with respect to the degree of hydration, with a period of quasi-constant properties until a degree of hydration of approximately 0.07, followed by a non-linear increase. This increase could be attributed to the formation of calcium hydroxide (CH) and calcium-silicate-hydrate (C-S-H) via calorimetry results. With regard to the effect of the shear history of the sample on the rheological properties, the structural limit stress showed a minor dependency on the shear history immediately after the end of shearing, which, however, vanished within the first minute at rest. The same is true for the structural recovery rate. The presented results give detailed insights into the influences of hydration and shear on the rheological properties—especially the thixotropy—of fresh cement pastes.

The influence of a wet environment on the fatigue behaviour of high-strength concrete has become more important in recent years with the expansion of offshore wind energy systems. According to the few investigations documented in the literature, the fatigue resistance of specimens submerged in water is significantly lower compared to that of specimens in dry conditions. However, it is still not clear how the wet environment and the moisture content in concrete influence its fatigue behaviour and which damage mechanisms are involved in the deterioration process. Here the results of a joint project are reported, in which the impact of moisture content in concrete on fatigue deterioration are investigated experimentally and numerically. Aside from the number of cycles to failure, the development of stiffness and acoustic emission (AE) hits are analysed as damage inductors and discussed along with results of microstructural investigations to provide insights into the degradation mechanisms. Subsequently, an efficient numeric modelling approach to water-induced fatigue damage is presented. The results of the fatigue tests show an accelerated degradation behaviour with increasing moisture content of the concrete. Further, it was found that the AE hits of specimens submerged in water occur exclusively close to the minimum stress level in contrast to specimens subjected to dry conditions, which means that additional damage mechanisms are acting with increasing moisture content in the concrete.

A high-strength concrete subjected to compressive fatigue loading with two maximum stress levels was investigated and the behaviour was evaluated using the macroscopic damage indicators, strain and acoustic emission hits (AE-hits), combined with microstructural analyses utilising light microscopy and scanning electron microscopy (SEM). A clustering technique using Gaussian mixture modelling combined with a posterior probability of 0.80 was firstly applied to the AE-hits caused by compressive fatigue loading, leading to two clusters depending on the maximum stress level. Only a few cracks were visible in the microstructure using light microscopy and SEM, even in phase III of the strain development, which is shortly before failure. However, bluish impregnated areas in the mortar matrix of higher porosity or defects, changing due to the fatigue loading, were analysed. Indications were found that the fatigue damage process is continuously ongoing on a micro- or sub-microscale throughout the mortar matrix, which is difficult to observe on a mesoscale by imaging. Furthermore, the results indicate that two different damage mechanisms take place, which are pronounced depending on the maximum stress level. This might be due to diffuse and widespread compressive damage and localised tensile damage, as the findings documented in the literature suggest.

Flowable concretes tend to segregate. The risk of segregation is particularly high when the concrete is vibrated during the compaction process. A well-known segregation phenomenon is the so-called “bleeding”. This is a rise of water to the surface of the freshly poured concrete due to the difference in density between the mixing water and the concrete’s denser solid components (aggregates, cement and additives). This type of segregation occurs particularly within the paste. The focus of this paper is, therefore, on the sedimentation behavior at the microscale of concrete and especially on the influence of this process on rheological properties of the cement paste. In addition to common bleeding tests of cement suspensions using standing cylinders, rheometric measurements were performed on the suspensions during the bleeding process. A measuring procedure was developed for the rheometric measurements of the sedimenting cement suspensions. The rheological properties of the investigated cement suspensions were determined at four specific measuring times and at four specific measuring heights (i.e., positions) each. With this method it could be shown that the cement suspensions are not homogeneous over their height and that bleeding has a great influence on the rheological properties of cement suspension.