Composite materials reinforced with biofibers and nanomaterials are becoming considerably popular, especially for their light weight, strength, exceptional stiffness, flexural rigidity, damping property, longevity, corrosion, biodegradability, antibacterial, and fire-resistant properties. Beside the traditional thermoplastic and thermosetting polymers, nanoparticles are also receiving attention in terms of their potential to improve the functionality and mechanical performances of biocomposites. These remarkable characteristics have made nanobiocomposite materials convenient to apply in aerospace, mechanical, construction, automotive, marine, medical, packaging, and furniture industries, through providing environmental sustainability. Nanoparticles (TiO₂, carbon nanotube, rGO, ZnO, and SiO₂) are easily compatible with other ingredients (matrix polymer and biofibers) and can thus form nanobiocomposites. Nanobiocomposites are exhibiting a higher market volume with the expansion of new technology and green approaches for utilizing biofibers. The performances of nanobiocomposites depend on the manufacturing processes, types of biofibers used, and the matrix polymer (resin). An overview of different natural fibers (vegetable/plants), nanomaterials, biocomposites, nanobiocomposites, and manufacturing methods are discussed in the context of potential application in this review.

The coconut (Cocos nucifera) fruits are extensively grown in tropical countries. The use of coconut husk-derived coir fiber-reinforced biocomposites is on the rise nowadays due to the constantly increasing demand for sustainable, renewable, biodegradable, and recyclable materials. Generally, the coconut husk and shells are disposed of as waste materials; however, they can be utilized as prominent raw materials for environment-friendly biocomposite production. Coir fibers are strong and stiff, which are prerequisites for coir fiber-reinforced biocomposite materials. However, as a bio-based material, the produced biocomposites have various performance characteristics because of the inhomogeneous coir material characteristics. Coir materials are reinforced with different thermoplastic, thermosetting, and cement-based materials to produce biocomposites. Coir fiber-reinforced composites provide superior mechanical, thermal, and physical properties, which make them outstanding materials as compared to synthetic fiber-reinforced composites. However, the mechanical performances of coconut fiber-reinforced composites could be enhanced by pretreating the surfaces of coir fiber. This review provides an overview of coir fiber and the associated composites along with their feasible fabrication methods and surface treatments in terms of their morphological, thermal, mechanical, and physical properties. Furthermore, this study facilitates the industrial production of coir fiber-reinforced biocomposites through the efficient utilization of coir husk-generated fibers.

Fabric-based laminated composites are used considerably for multifaceted applications in the automotive, transportation, defense, and structural construction sectors. The fabrics used for composite materials production possess some outstanding features including being lighter weight, higher strength, and lower cost, which helps explain the rising interest in these fabrics among researchers. However, the fabrics used for laminations are of different types such as knit, woven, and nonwoven. Compared to knitted and nonwoven fabrics, woven fabrics are widely used reinforcement materials. Composites made from fabric depend on different properties such as fiber types, origin, compositions, and polymeric matrixes. Finite element analysis is also further facilitating the efficient prediction of final composite properties. As the fabric materials are widely available throughout the world, the production of laminated composites from different fabric is also feasible and cost-effective. This review discusses the fabrication, thermo-mechanical, and morphological performances of different woven, knit, and nonwoven fabric-based composites.

Coir is one of the most important natural fibers having significant potentiality in structural biocomposites production. The long coir fiber (LCF) and short fibrous chips (CFC) were extracted from the husk of coconut. The dimensions of the CFC were within 1.0–12.5 mm and the LCF were within 2.0 mm. All the fibers and fibrous chips were treated with 5% NaOH (alkali) before the biocomposite manufacturing. Different percentages (8%, 10%, and 12%) of melamine-urea-formaldehyde (MUF) were used to produce the tri-layered medium density composite panels with 12 mm thickness. The mechanical properties (tensile, flexural, and internal bonding strengths) of coir reinforced multilayered composites has been studied for all the produced biocomposites. The morphological, micro-structural, and bonding mechanisms were investigated by Scanning electron microscope and Fourier-transform infrared spectroscopy analysis. Thermal properties of the biocomposites were studied by thermal conductivity, thermogravimetric analysis, and derivative thermogravimetry characterization. The moisture contents of the final composite panels were also investigated in this study. The main objective of this work is to investigate the influences of MUF on treated coir fiber and fibrous chips reinforced tri-layered biocomposites. Beside, a novel sustainable product is developed through reinforcing the fibrous chip with coir fiber in terms of multilayered biocomposite panels.

There is a growing interest in developing cement bonded lignocellulosic fiber (LF) composites with enhanced mechanical performances. This study assessed the possibility of developing composite panels with 12 mm thickness and around 1200 kg/m³ nominal densities from ordinary Portland cements (OPC) and mixed LFs from seven different woody plants found in Hungary. Once the mixed LFs were sieved and found fine (0–0.6 mm) and medium (0.6–0.8 mm) length fibers. The optimum ratio for LF, OPC, water glass (Na₂SiO₃), and cement stone was found to be 1:3.5:0.7:0.07. The semi-dry process, which is a comparatively cheaper and less labor intensive technology, was used for producing the composites. After 28 days of curing, the composite panels were characterized for mechanical, physical, thermal, and morphological properties. A scanning electron microscopy (SEM) test was conducted to observe the fiber orientation in the matrix before and after the bending test, which showed the clear presence of the fibers in the composites. The FTIR (Fourier transform infrared spectroscopy) was conducted to investigate the presence of chemical compounds of LF in the composite panels. Different physical (water absorption and thickness swelling) characteristics of the composite panels were investigated. Furthermore, mechanical properties (flexural properties and internal bonding strength) of the composite panels were also found to be satisfactory. The flexural modulus and internal bonding strengths of composite panel 2 is higher than other three boards, although the flexural strength is a little lower than composite panel 1. The thermogravimetric analysis and differential thermogravimetry also indicated better thermal stability of composite panels which could be used as potential insulation panel for buildings. Graphic abstract

The development of sustainable and innovative products through solving the constantly raising demands of end users is one of the significant parts of research and development. Herein, the development of a green composite is reported with the reinforcement of naturally originated flax and artificial glass woven fabrics through incorporating with the methylene diphenyl diisocyanate (MDI) resin. The glass fabrics were treated with silane and flax fabrics by using NaOH before the composite production to increase the affinity of fibers toward the resin. Composite panels were developed with four different ratios of glass and flax woven fabric reinforcement (100/0, 83.33/16.67, 50/50, and 0/100) to investigate their performance with the MDI resin. The composites were characterized by tensile and flexural analysis to investigate the mechanical performances. The thermogravimetric characteristics of the composites were examined for checking the thermal stability of the produced composites. The surface morphology was investigated for observing the surfaces of the composites before and after applying tensile loads. Scanning electron microscopy (SEM) deployed EDX linear scanning was used for ensuring about the signals of different chemical constituents into the matrix. Fourier transform infrared spectroscopy (FTIR) was conducted for finding out the fingerprint of the chemical elements of the produced composites. Besides, the water absorption and moisture content tests were also conducted to examine the moisture absorption by the pure glass, flax, and hybrid composites. Further, statistical analysis of variances was performed to test the significance of the differences in the mechanical properties of the individual types of the composites developed. For investigating the relationship between the proportion of woven glass fabric in the reinforcement and the mechanical properties, regression analysis was used. The ANOVA test was also examined for checking the significance of the mechanical properties of the composites.