The present work proposes a parametric finite element model of the general case of a single loaded dental implant. The objective is to estimate and quantify the main effects of several parameters on stress distribution and load transfer between a loaded dental implant and its surrounding bone. The interactions between them are particularly investigated. Seven parameters (implant design and material) were considered as input variables to build the parametric finite element model: the implant diameter, length, taper and angle of inclination, Young’s modulus, the thickness of the cortical bone and Young’s modulus of the cancellous bone. All parameter combinations were tested with a full factorial design for a total of 512 models. Two biomechanical responses were identified to highlight the main effects of the full factorial design and first-order interaction between parameters: peri-implant bone stress and load transfer between bones and implants. The description of the two responses using the identified coefficients then makes it possible to optimize the implant configuration in a case study with type IV. The influence of the seven considered parameters was quantified, and objective information was given to support surgeon choices for implant design and placement. The implant diameter and Young’s modulus and the cortical thickness were the most influential parameters on the two responses. The importance of a low Young’s modulus alloy was highlighted to reduce the stress shielding between implants and the surrounding bone. This method allows obtaining optimized configurations for several case studies with a custom-made design implant.

Predicting the bone thermal response in a surgical operation remains a major challenge. In the previous works, metal machining theory has frequently been used to predict bone temperature in drilling process. However, several experimental studies demonstrate that the chip formation process is very complex compared to metal cutting. In the present study, a simplified analytical model based on the moving heat source approach combined with the method of image sources is developed. The heat source due to the drill-bit tip was supposed to be proportional to the cutting energy. The friction at the tool-hole contact was also considered. An experimental study was performed on fresh femur pig bone for cutting speeds from 2 to 20 m/min. Temperature rise, drilling forces and bone volume fraction were measured. The experimental validation showed that the model reproduces satisfactorily the increase in temperature up to the maximum value while it overestimates the temperature during the cooling stage. A parametric study (thermal boundary conditions, lateral friction) was also performed. From the predicted results, it appears that the model can be improved by considering the effects of the bone volume fraction which can present a significant variation in the bone sample.

In order to simulate micromachining of Ti-Nb medical devices produced in situ by selective laser melting, it is necessary to use constitutive models that allow one to reproduce accurately the material behavior under extreme loading conditions. The identification of these models is often performed using experimental tension or compression data. In this work, compression tests are conducted to investigate the impact of the loading conditions and the laser-based powder bed fusion (LB-PBF) building directions on the mechanical behavior of $\beta$-Ti42Nb alloy. Compression tests are performed under two strain rates (1 s${}^{-1}$ and 10 s${}^{-1}$) and four temperatures (298 K, 673 K, 873 K and 1073 K). Two LB-PBF building directions are used for manufacturing the compression specimens. Therefore, different metallographic analyses (i.e., optical microscopy (OM), scanning electron microscopy (SEM), energy-dispersive X-ray (EDX), electron backscatter diffraction (EBSD) and X-ray diffraction) have been carried out on the deformed specimens to gain insight into the impact of the loading conditions on microstucture alterations. According to the results, whatever the loading conditions are, specimens manufactured with a building direction of 45${}^{\circ }$ exhibit higher flow stress than those produced with a building direction of 90${}^{\circ }$, highlighting the anisotropy of the as-LB-PBFed alloy. Additionally, the deformed alloy exhibits at room temperature a yielding strength of 1180 ± 40 MPa and a micro-hardness of 310 ± 7 HV${}_{0.1}$. Experimental observations demonstrated two strain localization modes: a highly deformed region corresponding to the localization of the plastic deformation in the central region of specimens and perpendicular to the compression direction and an adiabatic shear band oriented with an angle of ±45 with respect to same direction.