Biomass has emerged as one of the most promising renewable energy sources that can replace fossil fuels. Many researchers have carried out intensive research work on biomass gasification to evaluate its performance and feasibility to produce high-quality syngas. However, the process remains the problem of tar formation and low efficiency. Recently, novel approaches were developed for biomass utilization. Chemical looping gasification is considered a suitable pathway to produce valuable products from biomass among biomass conversion processes. This review paper provides a significant body of knowledge on the recent developments of the biomass-based chemical looping gasification process. The effects of process parameters have been discussed to provide important insights into the development of novel technology based on chemical looping. The state-of-the-art experimental and simulation/modeling studies and their fundamental assumptions are described in detail. In conclusion, the review paper highlights current research trends, identifying research gaps and opportunities for future applications of biomass-based chemical looping gasification process. The study aims to assist in understanding biomass-based chemical looping gasification and its development through recent research.
Chemical looping gasification (CLG) is a novel gasification technique, allowing for the production of a nitrogen-free high calorific synthesis gas from solid hydrocarbon feedstocks, without requiring a costly air separation unit. Initial advances to better understand the CLG technology were made during first studies in lab and bench scale units and through basic process simulations. Yet, tailored process control strategies are required for larger CLG units, which are not equipped with auxiliary heating. Here, it becomes a demanding task to achieve autothermal CLG operation, for which stable reactor temperatures are obtained. This study presents two avenues to attain autothermal CLG behavior, established through equilibrium based process simulations. As a first approach, the dilution of active oxygen carrier materials with inert heat carriers to limit oxygen transport to the fuel reactor has been investigated. Secondly, the suitability of restricting the air flow to the air reactor in order to control the oxygen availability in the fuel reactor was examined. Process simulations show that both process control approaches facilitate controlled and de-coupled heat and oxygen transport between the two reactors of the chemical looping gasifier, thus allowing for efficient autothermal CLG operation. With the aim of inferring general guidelines on how CLG units have to be operated in order to achieve decent synthesis gas yields, different advantages and disadvantages associated to the two suggested process control strategies are discussed in detail and optimization avenues are presented.
Chemical looping gasification (CLG) is a promising process for the thermochemical solid to liquid conversion route using lattice oxygen, provided by a solid oxygen carrier material, to produce a nitrogen free synthesis gas. Recent advances in lab-scale experiments show that CLG with biomass has the possibility to produce a carbon neutral synthesis gas. However, all experiments have been conducted in externally heated units, not enabling autothermal operation. In this study, the modification of an existing pilot plant for demonstrating autothermal operation of CLG is described. Energy and mass balances are calculated using a validated chemical looping combustion process model extended for biomass gasification. Based on six operational cases, adaptations of the pilot plant are designed and changes discussed. A reactor configuration using two circulating fluidized bed reactors with internal solid circulation in the air reactor is proposed and a suitable operating strategy devised. The resulting experimental unit enables a reasonable range of operational parameters within restrictions imposed from autothermal operation.
22 July 2023 in International Journal of Energy Research
Chemical looping gasification is a promising biomass conversion technology that could produce sustainable liquid transportation fuels on a large scale to reduce fossil fuel dependency. The current paper examines the technical, economic, and environmental performance of a biomass-to-liquid (BtL) process based on chemical looping gasification and Fischer-Tropsch synthesis. Two biomass feedstocks, i.e., pine forest residues and wheat straw, are selected for assessing the complete BtL production chain. The results of process simulations showed that both biomass types are suitable gasification feedstocks, with an overall energy efficiency of 53 and 52 for pine residues and wheat straw, respectively. The economic results show that the breakeven selling prices (BESP) are 816 and 781 per m3 for the pine forest residues and wheat straw pellets, respectively. However, if low-grade excess heat valorisation and CO2 credits are considered, the BESPs could meet or become lower than the target value of 700 per m3, making the BtL plant competitive with other biofuel plants. The CO2 avoidance cost is estimated at 74.4/tCO2 for pine residues and 61.3/tCO2 for wheat straw, when replacing fossil fuels. The results of the life cycle assessment study showed that the produced biofuels fulfil the requirements of the EU Renewable Energy Directive II, achieving the reduction in greenhouse gases emissions of up to 79 without carbon capture and storage (CCS) and up to 264 with CCS compared to fossil fuels.
Chemical looping gasification (CLG) is a novel dual-fluidized bed gasification technology that allows for the production of high-calorific syngas from various solid feedstocks (e.g., biomass). Solid circulation between the two coupled fluidized bed reactors, serving the purpose of heat and oxygen transport, is a key parameter for the CLG technology, making system hydrodynamics the backbone of the gasification process. This study serves the purpose to provide holistic insights into the hydrodynamic behavior of the dual-fluidized bed reactor system. Here, special focus is placed on the operational principles of the setup as well as the entrainment from the circulating fluidized bed (CFB) reactors, the latter being the driving force for the solid circulation inside the entire reactor system. Using an elaborate dataset of over 130 operating periods from a cold flow model and 70 operating periods from a 1 MWth CLG pilot plant, a holistic set of ground rules for the operation of the reactor setup is presented. Moreover, a novel easily-applicable approach, solely relying on readily-available live data, is presented and validated using data from the 1 MWth chemical looping gasifier. Thereby, a straightforward estimation of solid entrainment from any CFB setup is facilitated, thus closing a crucial research gap.
Chemical looping gasification (CLG) is a novel dual fluidized bed gasification process that enables the conversion of solid feedstocks to a nitrogen-free syngas through in situ air separation, avoiding a costly air separation unit. While there have been recent advances in experimental studies, modeling of CLG is almost exclusively restricted to lab-scale units or 1D models. In this study, a 3D CFD-DEM model of a 1 MWth fuel reactor for the conversion of solid biomass was developed. Due to the high computational demand of the DEM method, a coarse-grained approach was used in combination with a simplified reaction network. The hydrodynamics were modeled with an EMMS drag model. Simulations were conducted for two woody biomasses and wheat straw based on experimental data of a 1 MWth CLG reactor. The model was able to predict the pressure profile over the reactor accurately, with a mean error below 10%. Carbon conversion and oxygen carrier oxidation were in good agreement with the experimental data with mean deviations below 5%, while reasonable values below 8 mol % mean error were achieved for the gas composition. Discrepancies in the gas composition as well as temperature profile indicate that further work is needed in the pyrolysis step of the model.