Green synthesis of gold nanoparticles (AuNPs) using microorganisms has been generally studied aiming for high-yield production and morphologies appropriated for various applications, such as bioremediation, (bio)sensors, and (bio)catalysis. Numerous approaches showed the individual effect of factors influencing the synthesis of AuNPs with limited analysis of the governing factors enhancing the production and desired quality of the precipitates. This study proposes a fractional-factorial design to investigate the simultaneous influence of seven environmental factors (cell concentration, temperature, anoxic/oxic conditions, pH, gold concentration, electron donor type, and bacterial species) on the recovery yield and synthesis of targeted AuNPs. Various sizes and morphologies of the AuNPs were obtained by varying the environmental factors studied. The factors with significant effects (i.e., 0.2 mM Au and pH 5) were selected according to statistical analysis for optimal removal of 88.2 ± 3.5% of gold and with the production of valuable 50 nm AuNPs, which are known for their enhanced sensitivity. Implications of the cytochrome-C on the bacterial mechanisms and the provision of electron donors via an electrochemical system are further discussed. This study helps develop gold recovery and nanoparticle synthesis methods, focusing on the determining factor(s) for efficient, low-cost, green synthesis of valuable materials.

Recycling of spent lithium-ion batteries is important due to the increasing demand for electric vehicles and efforts to realize a circular economy. There is a need to develop environmentally friendly processes for the refining of nickel, cobalt, and other metals contained in the batteries. Electrodialysis is an appealing method for recycling of battery metals with selective separation and low chemical input. In this study, sodium sulfate was used in an electrodialysis metathesis procedure to sequentially separate EDTA-chelated nickel and cobalt. Replacing hitherto used sulfuric acid with sodium sulfate mitigates membrane fouling caused by precipitation of EDTA. It was possible to separate up to 97.9% of nickel and 96.6% of cobalt at 0.10 M, a 30-times higher concentration than previously reported for electrodialysis of similar solutions. Through the thermally activated persulfate method, new to this application, 99.7% of nickel and 87.0% of cobalt could be precipitated from their EDTA chelates. Impurity behavior during electrodialysis of battery leachates has not previously been described in the literature. It is paramount to remove copper, iron, and phosphorous prior to electrodialysis since they contaminate the nickel product. Aluminum was difficult to remove in the solution purification step and ended up in all electrodialysis products.

Vers des technologies électrochimiques microbiennes pour la récupération de métaux: Metals, essential constituents of a vast number of products and industrial processes, are paradoxically confronted to a scarcity issue without precedents. Among the emerging technologies for sustainable metal recovery, bio-electrochemical systems (BES) stand at a research state with a potential application on low-content metal streams. They are based on electroactive bacteria that can exchange electrons with their environment to drive an (electro)chemical metal precipitation. The feasibility of three configurations of BES aiming to recover metals at low-energy and low-chemicals consumption was explored. A first approach inspired on metal-bacteria interactions aimed to transform gold and chromium ions into added-value products. A polarized cathode promoting the metal reduction and symbiotically producing metallic nanoparticles on bacteria was studied. A second configuration used a halophilic bioanode to recover a panel of metals including transition metals and rare earth elements from marine environments. Metals were not directly precipitated by the contact with bacteria, but via a gas-diffusion cathode coupled to the bioanode. The third configuration considered a neodymium electrochemical reduction coupled to an oxidation catalyzed by a bioanode. Here, the conventional metal-containing aqueous system was replaced by an ionic liquid, an emerging solvent suitable for REE electrodeposition.