In the current study, an optimization process of powder-mixed electrical discharge machining (PMEDM) process when machining cylindrically shaped parts made of hardened 90CrSi steel is reported. In this study, SiC powder was mixed into the Diel MS 7000 dielectric solution. Additionally, graphite was chosen as the electrode material. The multi-objective functions were minimizing the surface roughness (SR) and electrode wear rate (EWR) and maximizing the material removal rate (MRR). The used input parameters of the optimization process included the powder concentration, the pulse-on time, the pulse-off time, the pulse current, and the servo voltage. A combination between the Taguchi method and the grey relation analysis (GRA) method with the support of Minitab R19 software was used to design the experiment and analyze the results. It was found that the optimal set of process parameters that can satisfy the above responses are Cp of 0.5 g/L, Ton of 8 µs, Toff of 8 µs, IP of 5 A, and SV of 4 V.

The blasting technique has been broadly utilized to prepare new surfaces for painting, engraving, etc., in industry. In fact, the minimization of the cleaning cost system is essential. However, the knowledge of this technique in terms of optimization has been poor so far. The aim of this study is to find the optimum replaced boron carbide nozzle diameter for the abrasive blasting system. The basis of the study is to find the replaced nozzle diameter to minimize the cost of the blasting system. Seven main parameters are adopted for examining their influences on the response and the optimum replaced nozzle diameter. The design of experiment (DOE) technique is utilized by using Minitab^@19. The results reveal that the initial nozzle diameter has the strongest impact on the optimum replaced nozzle diameter. Furthermore, the proposed regression model has been found to be entirely insistent to the experiments. The utilization of this model can provide an effective way to simplify the calculation of the optimum initial nozzle diameter for boron carbide.