Plastic is referred to as a “material of every application”. From the packaging and automotive industries to the medical apparatus and computer electronics sectors, plastic materials are fulfilling demands efficiently. These plastics usually end up in landfills and incinerators, creating plastic waste pollution. According to the Environmental Protection Agency (EPA), in 2015, 9.1% of the plastic materials generated in the U.S. municipal solid waste stream was recycled, 15.5% was combusted for energy, and 75.4% was sent to landfills. If we can produce high-value chemicals from plastic wastes, a range of various product portfolios can be created. This will help to transform chemical industries, especially the petrochemical and plastic sectors. In turn, we can manage plastic waste pollution, reduce the consumption of virgin petroleum, and protect human health and the environment. This review provides a description of chemicals that can be produced from different plastic wastes and the research challenges involved in plastic waste to chemical production. This review also provides a brief overview of the state-of-the-art processes to help future system designers in the plastic waste to chemicals area.

The effect of different supports such as silica (SBA-15), activated carbon (AC), and mesoporous alumina (Al₂O₃) on catalytic activities of hydrotreating nickel molybdenum (NiMo) catalysts was demonstrated for upgrading vacuum residue. Nitrogen adsorption-desorption analysis showed that SBA-15 and the AC-supported NiMo catalyst possessed a very high surface area compared to the alumina-supported catalyst. However, NiMo/Al₂O₃ catalyst possesses a higher pore diameter and pore volume with an appropriate surface area. X-ray diffraction (XRD) analysis showed that active metals were dispersed in the catalytic supports. Transmission electron microscopy (TEM) analysis revealed the presence of type II active MoS₂ sites in the NiMo/Al₂O₃ catalyst, which showed weak metal-support interactions having a high intrinsic activity. Catalyst activities such as hydrodesulfurization (HDS), hydrodemetallization (HDM) and asphaltene conversion (HDAs), and hydrocracking conversions of a vacuum residue were evaluated. The highest hydrotreating and hydrocracking conversions were observed with the NiMo catalyst supported on mesoporous alumina. The results also supported that the catalyst that has a large pore diameter, high pore volume, and better active metals dispersion is highly desirable for the upgrading of a vacuum residue.