The biomaterials polylactic acid (PLA), polycaprolactone (PCL), and hydroxyapatite (HA) were selected to fabricate composite filaments for 3D printing fused filament fabrication (FFF), which was used to fabricate a composite biomaterial for an interlocking nail for canine diaphyseal fractures instead of metal bioinert materials. Bioactive materials were used to increase biological activities and provide a high possibility for bone regeneration to eliminate the limitations of interlocking nails. HA was added to PLA and PCL granules in three ratios according to the percentage of HA: 0%, 5%, and 15% (PLA/PCL, PLA/PCL/5HA, and PLA/PCL/15HA, respectively), before the filaments were extruded. The test specimens were 3D-printed from the extruded composite filaments using an FFF printer. Then, a group of test specimens was coated by silk fibroin (SF) using the lyophilization technique to increase their biological properties. Mechanical, biological, and chemical characterizations were performed to investigate the properties of the composite biomaterials. The glass transition and melting temperatures of the copolymer were not influenced by the presence of HA in the PLA/PCL filaments. Meanwhile, the presence of HA in the PLA/PCL/15HA group resulted in the highest compressive strength (82.72 ± 1.76 MPa) and the lowest tensile strength (52.05 ± 2.44 MPa). HA provided higher bone cell proliferation, and higher values were observed in the SF coating group. Therefore, FFF 3D-printed filaments using composite materials with bioactive materials have a high potential for use in fabricating an interlocking nail for canine diaphyseal fractures.

The full-thickness articular cartilage defect (FTAC) is an abnormally severe grade of articular cartilage (AC) injury. An osteochondral autograft transfer (OAT) is the recommended treatment, but the increasing morbidity rate from osteochondral plug harvesting is a limitation. Thus, the 3D-printed bilayer’s bioactive-biomaterials scaffold is of major interest. Polylactic acid (PLA) and polycaprolactone (PCL) were blended with hydroxyapatite (HA) for the 3D-printed bone layer of the bilayer’s bioactive-biomaterials scaffold (B-BBBS). Meanwhile, the blended PLA/PCL filament was 3D printed and combined with a chitosan (CS)/silk firoin (SF) using a lyophilization technique to fabricate the AC layer of the bilayer’s bioactive-biomaterials scaffold (AC-BBBS). Material characterization and mechanical and biological tests were performed. The fabrication process consists of combining the 3D-printed structure (AC-BBBS and B-BBBS) and a lyophilized porous AC-BBBS. The morphology and printing abilities were investigated, and biological tests were performed. Finite element analysis (FEA) was performed to predict the maximum load that the bilayer’s bioactive-biomaterials scaffold (BBBS) could carry. The presence of HA and CS/SF in the PLA/PCL structure increased cell proliferation. The FEA predicted the load carrying capacity to be up to 663.2 N. All tests indicated that it is possible for BBBS to be used in tissue engineering for AC and bone regeneration in FTAC treatment.

Since the removal of a metallic interlocking nail system leaves a blank cavity inside a healed bone, bioactive and biodegradation materials have been used instead to induce bone formation and eliminate complications of the material removal procedure. The previous study presented the possibility of an interlocking nail fabrication from polylactic acid (PLA), polycaprolactone (PCL), and hydroxyapatite (HA) using 3D printing, namely fused filament fabrication (FFF), for canine diaphyseal fractures. Therefore, a finite element analysis (FEA) was used to predict the maximum principal stress of this 3D-printed composite interlocking nail to stabilize a canine femoral fracture, and the biomechanical performance was evaluated for the treatment of canine femoral shaft fractures using both traditional and new fixation techniques. Three-dimensional FEA models were created, and the composite interlocking nail was tested for implant strength and stability. Three types of canine femoral shaft fracture (proximal shaft fracture, middle shaft fracture, and distal shaft fracture) fixed by traditional and new fixation techniques, consisting of two, four, and six locking screws, were analyzed with a multilevel factorial design technique. The maximum principal stresses of the composite interlocking nail were compared with each fixation technique. According to the multilevel factorial design, gap type, fracture gap, and fixation techniques are factors that affect the maximum principal stress of the composite interlocking nail for two and four locking screws. For six locking screws, all factors, including gap type, fracture gap, nail length, and fixation techniques, significantly affect the maximum principal stress. The use of a 3D-printed composite interlocking nail system with new fixation techniques demonstrated lower maximum principal stresses than the interlocking nail system that used a traditional fixation technique. The results of this study could help orthopedic veterinary surgeons to understand the biomechanical performances of traditional and new fixation techniques. Furthermore, surgeons may use the numerical results of this analysis to choose a fixation technique based on a patient’s condition.

The metal interlocking nail is normally used in diaphyseal fractures. The bio-composite interlocking nail will be fabricated in the near future by using local silk fibroin reinforce Polylactic acid filament for 3D printing. Four species of local Thai Bombyx mori silk cocoons were selected to extract silk fibroin. The silk cocoon species consist of 1) Nangnoi Srisaket-I (NN), 2) Nanglai (NL), 3) Luang Saraburi (LS), and 4) J108. After the extraction, fibroins of each silk cocoon species were characterized and compared the physical property by using Scanning Electron Microscopy (SEM), Energy Dispersive X-ray (EDS) and Fourier Transform Infrared Spectroscopy (FT-IR). Then, the biological test was performed on cell viability and cytotoxicity with human fetal osteoblast cell line. The result presents that all of local silk cocoons species presented non-cytotoxicity ability which can be used in human or animal body without endangerment.