Despite the increasing popularity of permanent magnet synchronous machines, induction motors (IM) are still the most frequently used electrical machines in commercial applications. Ensuring a failure-free operation of IM motivates research aimed at the development of effective methods of monitoring and diagnostic of electrical machines. The presented paper deals with diagnostics of an IM with failure of an inter-turn short-circuit in a stator winding. As this type of failure commonly does not lead immediately to exclusion of a drive system, an early stage diagnosis of inter-turn short-circuit enables preventive maintenance and reduce the costs of a whole drive system failure. In the proposed approach, the early diagnostics of IM with the inter-turn short-circuit is based on the analysis of an electromagnetic torque waveform. The research is based on an elaborated numerical field–circuit model of IM. In the presented model, the inter-turn short-circuit in the selected winding has been accounted for. As the short-circuit between the turns can occur in different locations in coils of winding, computations were carried out for various quantity of shorted turns in the winding. The performed analysis of impact of inter-turn short-circuit on torque waveforms allowed to find the correlation between the quantity of shorted turns and torque ripple level. This correlation can be used as input into the first layer of an artificial neural network in early and noninvasive diagnostics of drive systems.
The article proposes a proprietary approach to the diagnosis of induction motors allowing increasing the reliability of electric vehicles. This approach makes it possible to detect damage in the form of an inter-turn short-circuit at an early stage of its occurrence. The authors of the article describe an effective diagnostic method using the extraction of diagnostic signal features using an Enhanced Empirical Wavelet Transform and an algorithm based on the method of Ensemble Bagged Trees. The article describes in detail the methodology of the carried out research, presents the method of extracting features from the diagnostic signal and describes the conclusions resulting from the research. Phase current waveforms obtained from a real object as well as simulation results based on the field-circuit model of an induction motor were used as a diagnostic signal in the research. In order to determine the accuracy of the damage classification, simple metrics such as accuracy, sensitivity, selectivity, precision as well as complex metrics weight F1 and macro F1 were used.
Recently, interest in new diagnostics methods in a field of induction machines was observed. Research presented in the paper shows the diagnostics of induction machine based on torque pulsation, under inter-turn short-circuit, during start-up of a machine. In the paper three numerical techniques were used: finite element analysis, signal analysis and artificial neural networks (ANN). The elaborated numerical model of faulty machine consists of field, circuit and motion equations. Voltage excited supply allowed to determine the torque waveform during start-up. The inter-turn short-circuit was treated as a galvanic connection between two points of the stator winding. The waveforms were calculated for different amounts of shorted-turns from 0 to 55. Due to the non-stationary waveforms a wavelet packet decomposition was used to perform an analysis of the torque. The obtained results of analysis were used as input vector for ANN. The response of the neural network was the number of shorted-turns in the stator winding. Special attention was paid to compare response of general regression neural network (GRNN) and multi-layer perceptron neural network (MLP). Based on the results of the research, the efficiency of the developed algorithm can be inferred.
5 March 2025 in Archives of Electrical Engineering
This paper presents a method of diagnosing a squirrel-cage induction motor based on the results of machine vibration analysis. The paper considers a fault involving an interturn short circuit in the winding of all phases of the stator. The waveforms of the diagnostic signals were recorded for selected configurations of winding shorts during steady state operation of the motor under constant torque load. In the next step of the study, wavelet packet decomposition was used to analyze the recorded waveforms of the vibration signals. The study focused on determining the correlation between the wavelet analysis results and the number of shorted turns. In addition, the effect of the wavelet used in the wavelet packet analysis on the correlation results was compared. As a result, a method was developed to detect shorted turns in the stator winding of an induction motor based on the results of wavelet packet analysis of the motor vibration.
The objective of the investigation was to increase the effectiveness of damage detection in the stator of the squirrel-cage induction machine. The analysis aimed to enhance the operational trustworthiness of the squirrel-cage induction machine by employing nonintrusive diagnostic methods based on a current signal and modern artificial intelligence methods. The authors of the study introduced a diagnostic technique for identifying multiphase interturn short circuits of stator winding. These short circuits are one of the most common faults in induction machines. The proposed method focusses on deriving a diagnostic signal from the phase-current waveforms of the machine. The noninvasive nature of the diagnostic technique presented is attributed to the application of the field model of electromagnetic phenomena to determine the diagnostic signal. For this purpose, a field model of a squirrel-cage machine was developed. The waveforms of phase currents obtained from the field model were used as input into an elaborated machine failure neural classifier. A deep neural network was used to develop a neural classifier. The effectiveness of the developed classifier has been experimentally verified, and the obtained results have been presented, concluded, and discussed. The scientific novelty presented in the article is the presentation of research results on the use of a neural classifier to detect damage in all phases of the stator winding at an early stage of its appearance. The features of this type of damage are very difficult to observe in signal waveforms such as a phase current or torque.
This paper presents a method for diagnosing a squirrel cage induction machine based on machine vibration analysis. The study focuses on the consideration of a winding fault in the stator winding of an induction machine. The case of a winding fault in one phase was considered. The machine vibration signal was recorded at a constant load torque. Wavelet packet decomposition was used to analyse the recorded vibration signals. The results of the wavelet analysis were correlated with the number of shorted windings. The result was a method for detecting faults in an electrical circuit using the vibration signal.