A tailor-made microstructure, especially regarding grain size and texture, improves the magnetic properties of non-oriented electrical steels. One way to adjust the microstructure is to control the production and processing in great detail. Simulation and modeling approaches can help to evaluate the impact of different process parameters and finally select them appropriately. We present individual model approaches for hot rolling, cold rolling, annealing and shear cutting and aim to connect the models to account for the complex interrelationships between the process steps. A layer model combined with a microstructure model describes the grain size evolution during hot rolling. The crystal plasticity finite-element method (CPFEM) predicts the cold-rolling texture. Grain size and texture evolution during annealing is captured by the level-set method and the heat treatment model GraGLeS2D+. The impact of different grain sizes across the sheet thickness on residual stress state is evaluated by the surface model. All models take heterogeneous microstructures across the sheet thickness into account. Furthermore, a relationship is established between process and material parameters and magnetic properties. The basic mathematical principles of the models are explained and demonstrated using laboratory experiments on a non-oriented electrical steel with wt.% Si as an example.
In the present work, the possibility of applying severe torsion deformation (STD) to a bulk near-equiatomic NiTi shape memory alloy in order to accumulate super-high strain and improve mechanical and functional properties was studied. STD was performed using the multidirectional test system “BÄHR MDS-830” at a temperature of 500 °C (the upper border temperature for the development of dynamic polygonization) in 14 and 30 turns with accumulated true strain values of 4.3 and 9.1, respectively. Structural phase state and properties were studied using differential scanning calorimetry, X-ray diffractometry, transmission electron microscopy, hardness measurements, and thermomechanical bending tests. STD at 500 °C allowed for the accumulation of high strain without failure. As a result of STD in 30 turns, a submicrocrystalline structure with an average grain/subgrain size of about 500 nm was formed. This structure ensured the achievement of high maximum completely recoverable strain values of 6.1–6.8%. The results obtained show the prospects of applying severe torsion straining deformation to titanium nickelide in terms of forming an ultrafine-grained structure and high properties.