The management of the electromagnetic interference (EMI) of thin, light, and inexpensive materials is important for consumer electronics and human health. This paper describes the development of conductive films that contain a silver (Ag) flake powder and multiwall carbon nanotube (MWCNT) hybrid grid on a polytetrafluoroethylene (PTFE) film for applications that require electromagnetic shielding (EMS) and a conductive film. The Ag and MWCNT hybrid grid was constructed with a wire diameter and spacing of 0.5 mm. The results indicated that the proposed conductive films with 0.4 wt% MWCNTs had higher electromagnetic shielding effectiveness (EMSE) and electrical conductivity than those with other MWCNT loading amounts. The results also showed that the film with 0.4 wt% MWCNT loading had a high 62.4 dB EMSE in the 1800 MHz frequency and 1.81 × 104 S/cm electrical conductivity. This combination improved stretchability, with 10% elongation at a 29% resistivity change rate. Conductive films with Ag/MWCNT electronic printing or lamination technologies could be used for EMI shielding and electrically conductive applications.
9 July 2021 in Materials and Manufacturing Processes
In flexible electronics, a highly electroconductive, flexible, and durable material is important for various applications. This study describes the property changes in graphene nanosheets (GNSs) doped into a conductive silver (Ag) paste that is used to form a grid-style pattern on a polyurethane hot melt film (PU HMF) for electromagnetic wave shielding. Electrical conductivity, thermal conductivity, and bending tests were performed for materials fabricated by an electronic printing method. The results showed that the conductive paste with a loading of 0.3 wt% GNSs (3SC) had good electromagnetic shielding effectiveness (EMSE, 49.9 dB at 1800 MHz), much better electrical conductivity (4.63*104 S/cm) than the pure silver paste (1.38*104 S/cm), and an improved bending ability. The coefficient of variation of GNS loading (3.01% to 3.80%) under 1000 cyclic bending tests was better than that of the pure silver paste (6.94%) at 2.4% strain, but the results under 500 cyclic elongation tests at 10.0% strain did not exhibit the same pattern. The coefficients of variation (CVs) of all samples in the GNS group (8.3–13.3%) were worse than those of the pure silver group (6.3%) after the elongation test. The reason for the differences in the electrical conductivity and flexibility was explained by the SEM results, which indicated notable damage after the bending and elongation tests. Woven fabrics laminated with a PU/Ag/GNS conductive film that were doped with different amounts of fillers were successfully manufactured by electronic printing and can be used for Electromagnetic Interference (EMI) shielding materials, electrodes for sensor components, wearable elements, smart home textiles, and conductive materials, for example.