A monolithic lab-on-a-chip fabricated by femtosecond laser micromachining capable of label-free biosensing is reported. The device is entirely made of fused silica, and consists of a microdisk resonator integrated inside a microfluidic channel. Whispering gallery modes are excited by the evanescent field of a circular suspended waveguide, also incorporated within the channel. Thermal annealing is performed to decrease the surface roughness of the microstructures to a nanometric scale, thereby reducing intrinsic losses and maximizing the Q-factor. Further, thermally-induced morphing is used to position, with submicrometric precision, the suspended waveguide tangent to the microresonator to enhance the spatial overlap between the evanescent field of both optical modes. With this fabrication method and geometry, the alignment between the waveguide and the resonator is robust and guaranteed at all instances. A maximum sensitivity of 121.5 nm/RIU was obtained at a refractive index of 1.363, whereas near the refractive index range of water-based solutions the sensitivity is 40 nm/RIU. A high Q-factor of 10⁵ is kept throughout the entire measurement range.

The fabrication of optical add-drop multiplexers in fused silica is demonstrated, for the first time to our knowledge, using the femtosecond laser direct writing technique. To achieve this, a Mach-Zehnder interferometer configuration was used for the signal routing by the implementation of 3-dB directional couplers, along with Bragg grating waveguides for wavelength selectivity. The fabrication of all individual devices required was optimized. The behavior of the fabricated add-drop multiplexer was characterized at around 1550 nm, where a 3-dB bandwidth of 0.19 ± 0.01 nm was obtained along with an intrachannel and adjacent interchannel crosstalk of -30 and -20 dB at Δλ = ± 0.75 nm, respectively. This study shows that such complex devices can be manufactured by femtosecond laser direct writing, with future improvements being discussed.

Optical Y-junction power splitters owe their inherent broadband spectral behavior to their design. However, depending on the fabrication technique employed, asymmetries in the junction might arise, perturbing its performance; this is the case in femtosecond laser written Y-junctions where one arm is typically written over the top of the other. In this letter, the spectral behavior of Y-junctions fabricated in fused silica by the femtosecond laser direct writing technique was analyzed and optimized for the first time, to the best of our knowledge. The junction arms output power balance as well as the corresponding spectral flatness between 1300 and 1600 nm is substantially increased by the implementation of an initial separation between the arms at the junction diverging point, enabling the manufacturing of balanced broadband Y-junctions.

A detailed study of turn around point (TAP) long period fiber gratings (LPFGs) with coupling to the asymmetric cladding modes of a standard single-mode fiber (SMF-28e), fabricated by femtosecond (fs) laser direct writing was realized. The entire fabrication process, including the coating with different titanium dioxide (TiO ₂ ) film thicknesses of LPFGs and the corrections needed to achieve coated devices operating precisely in the TAP condition with coupling to the asymmetric cladding modes, was addressed. The significant fabrication details are also given, such as inscription periods, shape and localization of the refractive index modifications across the core. The fabrication process described allows the optimization of the LPFGs sensitivity in regards to the surrounding refractive index (SRI). Optimization of the writing parameters to obtain gratings working at the TAP for two different media surrounding the fiber (water and air) was achieved. It was demonstrated that for a grating period of 191.8 μm, the LP _1,12 mode exhibits a TAP at 1442.7 nm in air, and for a period of 192.5 μm, the same mode exhibits a TAP at 1448.6 nm in water. The LPFGs operating at the TAP in air and water were coated with 10, 20, and 30 nm thin TiO ₂ film thicknesses and the spectral behavior characterized. The wavelength sensitivity to the surrounding refractive index (SRI) was assessed in the range between 1.3700 to 1.4120, and a maximum sensitivity of ~8051.4 nm/RIU was measured for the 192.5 μm LPFG coated with a 30 nm thick TiO ₂ film.

Long period fiber gratings (LPFGs) were fabricated in a standard single mode fiber (SMF-28e) through femtosecond (fs) laser direct writing. LPFGs with longer and shorter periods were fabricated, which allows coupling from the fundamental core mode to lower and higher order asymmetric cladding modes (LP_1,6 and LP_1,12, respectively). For the grating periods of 182.7 and 192.5 µm, it was verified that the LP_1,12 mode exhibits a TAP at approximately 1380 and 1448 nm in air and water, respectively. Characterization of the LPFGs subjected to high-temperature thermal treatment was accomplished. Fine-tuning of the resonance band’s position and thermal stability up to 600 °C was shown. The temperature sensitivity was characterized for the gratings with different periods and for different temperature ranges. A maximum sensitivity of −180.73, and 179.29 pm/°C was obtained for the two resonances of the 182.7 µm TAP LPFG, in the range between 250 and 600 °C.