Nonwovens have been increasingly used in car interiors for noise reduction. Most of these nonwovens are subjected to thermal treatments to give the nonwovens their final three-dimensional forms. Therefore, it became crucial to investigate the effects of thermal treatment on sound absorption characteristics of nonwovens. In this study, the effects of the material and treatment parameters on airflow resistivity and normal-incidence sound absorption coefficient of thermally treated three-layered nonwoven composites have been studied. The material parameters included fiber size and porosity. The treatment factors included the temperature and duration. The thermally treated three-layered nonwoven composites are classified into three types based on the material content and fiber blend. Sandwich structures consisting of polylactide/hemp/polylactide and polypropylene/glassfiber/polypropylene layers were called LHL and PGP, respectively. The sample which consisted of three layers of an intimate blend of polypropylene-glassfiber was named as PGI. Both temperature and duration of thermal treatment have been found to affect air flow resistivity and sound absorption. An increase in air flow resistivity and a decrease in sound absorption have been detected with heat treatment. A similarity has been observed between the thermal behaviors of PGP and PGI, which included the same thermoplastic polymer fiber. Variation in air flow resistivity of sandwich structure nonwoven composites increased with the increase in temperature, which was not observed in the intimate blend ones. The air flow resistivity of heat-treated nonwovens followed a steeper trend compared to unheated nonwovens per change in material parameters. In terms of treatment parameters, the difference between the thermal treatment and the melting point of the thermoplastics constituent of the nonwoven composite was found to be a significant factor on sound absorption. This effect of treatment temperature on sound absorption changed with treatment duration. The sound absorptive characteristic of the nonwoven composites in terms of sound frequency underwent a change with thermal treatment due to the structural changes with exposure to high temperature.
1 April 2013 in The Journal of the Textile Institute
Corn husk fibers were extracted by water retting, alkalization, and enzymatic processes at different concentration and duration levels. The effects of extraction process parameters on the mechanical and thermal properties and chemical characteristics of corn husk fibers were investigated. Chemical structures of the fibers were studied by IR measurements. The finest and the stiffest fibers were produced by water retting followed by an enzymatic treatment. The highest breaking strength and breaking tenacity were obtained by water-retted fibers. While resulting in loss of breaking tenacity and elongation in water-retted fibers, enzymatic treatment resulted in increase in initial moduli and breaking tenacity of alkalized fibers. No significant effect of enzymatic treatment duration was obtained on the mechanical properties of corn husk fibers. Alkalized fibers gave higher elongation and lower stiffness compared to water-retted ones. The IR spectra showed higher amount of lignin and hemicellulose in water-retted fibers compared to alkalized and enzyme-treated ones. Enzymatic treatment and alkalization enhanced the thermal durability of the fibers. The ranges for properties of the produced corn husk fibers can be summarized as a linear density 17.0–25.6 tex, initial modulus 150.9–401.8 cN/tex, breaking tenacity 6.8–21.7 cN/tex, and elongation 9.6–18.2%.
23 August 2011 in Journal of Applied Polymer Science
In this study, okra (Abelmoschus esculentus) bast fibers and corn (Zea mays L.) husk fibers were extracted via different degumming methods and subjected to different chemical treatments including alkalization, bleaching, maleic anhydrite and vinyl acetate treatments. Alkalization resulted in decrease of tensile stiffness and tenacity of the fibers while increasing elongation rate. Corn husk fibers were found to be more vulnerable to chemical treatments. Bleaching and vinyl acetate treatments led to the highest mechanical strength for okra bast and corn husk fibers, respectively. Okra fibers were found to be superior in terms of fineness and mechanical performance compared to corn husk fibers. The performance characteristics exhibited by the okra bast fibers are comparable to that of conventional bast fibers. Thus, okra bast fibers are promising for use in biocomposites as reinforcement elements, whereas cornhusk fibers may find use in non-load bearing applications like thermal insulation or noise control.