Sn-based Babbitt alloy was reinforced with alumina nanoparticles to prepare a novel class of nanocomposites. The route of liquid metallurgy in combination with stirring mechanism was chosen to prepare nanocomposites with three different loadings of alumina nanoparticles, i.e., 0.25 wt%, 0.50 wt% and 1.0 wt%. The molten mixture of metallic matrix and nanoparticles was poured over carbon steel substrate for solidification to manufacture a bimetallic material for bearing applications. The underlying aim was to understand the effect of nanoparticle addition on microstructural variation of Sn-based Babbitt alloy as well as bimetallic microstructural interface. The addition of 0.25 wt% and 0.50 wt% alumina nanoparticles significantly affected both the morphology and distribution of Cu₆Sn₅ hard phase in solid solution, which changed from needle and asterisk shape to spherical morphology. Nanocomposites containing up to 0.50 wt% nanoparticles showed more improvement in tensile strength than the one containing 1.0 wt% nanoparticles, due to nanoparticle-agglomeration and micro-cracks at the interface. The addition of 0.5 wt% nanoparticles significantly improved the wear resistance of Sn-based Babbitt alloy.

Interfacial bonding highly affects the quality of bimetallic bearing materials, which primarily depend upon the surface quality of a solid metal substrate in liquid–solid compound casting. In many cases, an intermediate thin metallic layer is deposited on the solid substrate before depositing the liquid metal, which improves the interfacial bonding of the opposing materials. The present work aims to develop and optimize the tinning process of a solid carbon steel substrate after incorporating flux constituents with the tin powder. Five ratios of tin-to-flux—i.e., 1:1, 1:5, 1:10, 1:15, and 1:20—were used for tinning process of carbon steel solid substrate. Furthermore, the effect of volume ratios of liquid Al-based bearing alloy to solid steel substrate were also varied—i.e., 5:1, 6.5:1 and 8.5:1—to optimize the microstructural and mechanical performance, which were evaluated by interfacial microstructural investigation, bonding area determination, hardness and interfacial strength measurements. It was found that a tin-to-flux ratio of 1:10 offered the optimum performance in AlSn12Si4Cu1/steel bimetallic materials, showing a homogenous and continuous interfacial layer structure, while tinned steels using other percentages showed discontinuous and thin layers, as in 1:5 and 1:15, respectively. Furthermore, bimetallic interfacial bonding area and hardness increased by increasing the volume ratio of liquid Al alloy to solid steel substrate. A complete interface bonding area was achieved by using the volume ratio of liquid Al alloy to solid steel substrate of ≥8.5.

HfO₂ and V₂O₅ as multi-layer thin films are discussed for their potential use as transparent heat mirrors. Multi-layered HfO₂/V₂O₅/HfO₂ thin films with a thickness of 100/60/100 nm were prepared via e-beam evaporation on a soda–lime glass substrate. Rutherford backscattering confirmed the multi-layer structure with uniform surface. The as-deposited thin films were annealed at 300 °C and 400 °C, respectively, for 1 h in air. The transmittance of approximately 90% was obtained for all thin films. Due to the relatively low thickness and non-stoichiometry of HfO₂, a band gap of approximately 3.25 eV was determined (instead of the theoretical 5.3–5.7 eV). The as-deposited thin films possessed conductivity of approximately 0.2 Ω⁻¹cm⁻¹ and increased to 1 Ω⁻¹cm⁻¹ and 2 Ω⁻¹cm⁻¹ for thin films annealed at 300 and 400 °C, respectively. Due to the unique intrinsic properties of HfO₂/V₂O₅/HfO₂ thin films, the results obtained are promising for application as a transparent heat mirror.

The development of nanomaterials and nanotechnology enables the production of nanosized metallic alloys with advanced characteristics from their oxides via a thermal reduction technique. The aim of the present work was to produce metallic iron, nickel, and tungsten through the gaseous reduction of nanosized metal oxide powders as a preliminary step towards the fabrication of nanosized heavy tungsten alloys with unique properties. Nanosized NiO, Fe₂O₃, and WO₃ were isothermally and non-isothermally reduced with H₂, and the oxygen weight loss was continuously recorded as a function of time. The Thermogravimetric TG-DTA technique was applied in the non-isothermal reduction up to 1000 °C. The reduction extents were calculated from the TG curve, whereas the accompanying heat of the reaction was measured from the DTA curve. The results revealed that NiO was reduced at <420 °C, Fe₂O₃ was reduced at 950 °C. In the isothermal process, metal oxides were reduced with H₂ at 700–1000 °C; a micro-force balance was used and the O₂ weight loss was continuously recorded. At a given temperature, the rate of reduction increased in the order NiO > Fe₂O₃ > WO₃. The nano-oxide powders and the reduced products were physically and chemically characterized. The activation energy (Ea) values were computed from the isothermal reduction in the initial and later stages to elucidate the corresponding reduction mechanism. The Ea values indicated that the reduction of metal oxides was controlled by the gas diffusion mechanism at both the initial and later stages of reduction. The results of the present study determined the optimal operation parameters at which the thermal gaseous reduction technique could be applied for preparing metallic alloys from nanosized metal oxides.

Purpose: The purpose of this paper is to provide a solution for natural convection in a cavity with a partial heater in case of volumetric heating and analysis of the entropy generation. Design/methodology/approach: The control volume method based on three-dimensional (3D) vorticity-potential vector was applied to solve governing equations of natural convection in a 3D cavity with a fin for different governing parameters as external Rayleigh numbers (103=Ra_E=106), internal Rayleigh numbers 103=Ra_I=106, partition height (0.25=h=0.75) and partition location (0.25=c=0.75). A code was written by using Fortran platform. Findings: The edge of the fin becomes important on entropy generation. The ratio of the Ra_I/Ra_E plays the important role on natural convection and entropy generation. The variation of external Rayleigh number becomes insignificant for the Ra_I/Ra_E>1. Originality/value: The originality of this work is to analyze the entropy generation and natural convection in a cubical cavity with volumetrically heating.

Nanocomposite multi-layer TiO₂/V₂O₅/TiO₂ thin films were prepared via electron-beam evaporation using high-purity targets (TiO₂ and V₂O₅ purity > 99.9%) at substrate temperatures of 270 °C (TiO₂) and 25 °C (V₂O₅) under a partial pressure of oxygen of 2 × 10⁻⁴ mbar to maintain the stoichiometry. Rutherford backscattering spectrometry was used to confirm the layer structure and the optimal stoichiometry of the thin films, with a particle size of 20 to 40 nm. The thin films showed an optical transmittance of ~78% in the visible region and a reflectance of ~90% in the infrared. A decrease in transmittance was observed due to the greater cumulative thickness of the three layers and multiple reflections at the interface of the layers. The optical bandgap of the TiO₂ mono-layer was ~3.49 eV, whereas that of the multi-layer TiO₂/V₂O₅/TiO₂ reached ~3.51 eV. The increase in the optical bandgap was due to the inter-diffusion of the layers at an elevated substrate temperature during the deposition. The intrinsic, structural, and morphological features of the TiO₂/V₂O₅/TiO₂ thin films suggest their efficient use as a solar water heater system.