Packaging materials are used to protect consumer goods, such as food, drinks, cosmetics, healthcare items, and more, from harmful gases and physical and chemical damage during storage, distribution, and handling. Synthetic plastics are commonly used because they exhibit sufficient characteristics for packaging requirements, but their end lives result in environmental pollution, the depletion of landfill space, rising sea pollution, and more. These exist because of their poor biodegradability, limited recyclability, etc. There has been an increasing demand for replacing these polymers with bio-based biodegradable materials for a sustainable environment. Cellulosic nanomaterials have been proposed as a potential substitute in the preparation of packaging films. Nevertheless, their application is limited due to their poor properties, such as their barrier, thermal, and mechanical properties, to name a few. The barrier properties of materials play a pivotal role in extending and determining the shelf lives of packaged foods. Nanofillers have been used to enhance the barrier properties. This article reviews the literature on the barrier properties of cellulose/clay nanocomposite polymers. Cellulose extraction stages such as pretreatment, bleaching, and nanoparticle isolation are outlined, followed by cellulose modification methods. Finally, a brief discussion on nanofillers is provided, followed by an extensive literature review on the barrier properties of cellulose/clay nanocomposite polymers. Although similar reviews have been presented, the use of modification processes applied to cellulose, clay, and final nanocomposites to enhance the barrier properties has not been reviewed. Therefore, this article focuses on this scope.

The objective of this work is to study the tribological properties of natural fiber based composites using nanotechnology. The naturally available banana plant fibers were treated with nanoclay particles, and these treated fibers were then reinforced in an epoxy polymer to form composites. The friction and wear properties of nanoclay-treated banana fiber (NC-BF) reinforced composites were compared with untreated banana fiber (UT-BF) reinforced composites. Short NC-BF- and UT-BF-reinforced composites with fiber concentration ranging from 20 wt % to 60 wt % were prepared by the vacuum resin infusion processing method. The result indicates that the NC-BF-reinforced composites have shown improved friction and wear properties. Microscopy examination revealed that NC-BF-reinforced composites were able to form a transfer layer between the wear test specimen wear surface and counter face, resulting in improved wear properties. The nanoclay particles also induce increased hardness and friction to the composites and improve braking properties.

The objective of this work is to improve the structural characteristics of hollow glass microsphere (HGM) filled epoxy syntactic foam composites with little voids content and improved HGM dispersion in the composite. A modified degassing technique has been introduced during resin casting process of the HGM filled syntactic foam composites. The effect of HGM content volume fractions (5–25%) on the degassing techniques was examined. The syntactic foam composites were characterized by analysing structural morphology using Scanning Electron Microscopy (SEM), Transmission Electron Microscopy(TEM), and density measurements (theoretical and experimental). Less than 5% void content has been achieved in this study. This resulted in improved tensile and dynamic mechanical properties (DMA).

In recent years, much attention was focused on developing green materials and fillers for polymer composites. This work is about the development of such green nanofiller for reinforcement in epoxy polymer matrix. A cellulose nanofiber (CNF)-filled epoxy polymer nanocomposites was prepared in this work. The effect of CNF on curing, thermal, mechanical, and barrier properties of epoxy polymer is evaluated in this study. CNF were extracted from banana fiber using acid hydrolysis method and then filled in epoxy polymer at various concentration (0–5 wt.%) to form CNF-filled epoxy nanocomposites. The structure and morphology of the CNF-filled epoxy nanocomposites were examined by scanning electron microscopy (SEM) and transmission electron microscopy (TEM) analysis. Curing studies shows CNF particles acts as a catalytic curing agent with increased cross-link density. This catalytic effect of CNF particles has positively affected tensile, thermal (thermogravimetry analysis and dynamic mechanical analysis) and water barrier properties. Water uptake test of nanocomposites was studied to understand the barrier properties. Overall result also shows that the CNF can be a potential green nanofiller for thermoset epoxy polymer with promising applications ahead.

This paper explores the effect of nanoclay for improving the interfacial properties of starch bioplastic material filled with cellulose-nanoparticles (CNPs). The CNPs were prepared through acid-hydrolysis process by using acid concentration to break the amorphous region of chopped fiber to produce nano-cellulose. Various CNPs concentration (0.5 – 2.5 wt.%) were dispersed in cornstarch biopolymer matrix to form bioplastic films through solution casting method and listed for thermal and mechanical properties. Cornstarch bioplastic filled with 1.5 wt.% of CNPs showed optimum improvement in thermal and mechanical properties. Furthermore, nanoclay (NC) of varying weight percentage (0.1 – 0.5 wt. %) were added to the optimum improved 1.5 wt.% CNPs filled cornstarch bioplastic material. Hence, the hybrid cellulose-nanoparticles/nanoclay (CNPs/NC) filled cornstarch was improved both thermally and mechanically. The stiffness parameter ( $${\beta }_{f}$$βf ) and confinement region ( $$C$$C ) of the bioplastic during relaxation stage were 0.70 and 1.03 respectively for hybrid fillers at 1.5/0.3_CNPs/NC, which is an indication that nanoclay had a very good reinforcing effect on the starch polymer system. Improved tensile modulus and tensile strength of the CNPs/NC by 639% and 97% respectively were found when compared to CNPs filled cornstarch bioplastic material. Furthermore, the addition of nanoclay slow down the effect of water absorption rate. Hence, the water uptake of the bioplastic film was normalized.