The current necessity of the scientific and industrial community, for reduction of aircraft maintenance cost and duration, prioritizes the need for development of innovative nondestructive techniques enabling fast and reliable defect detection on aircraft fuselage and wing skin parts. Herein, a new low-cost thermographic strategy, termed Pulsed Phase-Informed Lock-in Thermography, operating on the synergy of two independent, active infrared thermography techniques, is reported for the fast and quantitative assessment of superficial and subsurface damage in aircraft-grade composite materials. The two-step approach relies on the fast, initial qualitative assessment, by Pulsed Phase Thermography, of defect location and the identification of the optimal material-intrinsic frequency, over which lock-in thermography is subsequently applied for the quantification of the damage’s dilatational characteristics. A state-of-the-art ultra-compact infrared thermography module envisioned to form part of a fully-automated autonomous nondestructive testing inspection solution for aircraft was conceived, developed, and tested on aircraft-grade composite specimens with impact damages induced at variable energy levels and on a full-scale aircraft fuselage skin composite panel. The latter task was performed in semi-automated mode with the infrared thermography module mounted on the prototype autonomous vortex robot platform. The timescale requirement for a full assessment of damage(s) within the sensor’s field of view is of the order of 60 s which, in combination with the high precision of the methodology, unfolds unprecedented potential towards the reduction in duration and costs of tactical aircraft maintenance, optimization of efficiency and minimization of accidents.
The increasing global concern over plastic waste and its environmental impact has led to a growing interest in the development of sustainable packaging alternatives. This study focuses on the innovative use of expired dairy products as a potential resource for producing edible packaging materials. Expired milk and yogurt were selected as the primary raw materials due to their protein and carbohydrate content. The extracted casein was combined with various concentrations of chitosan, glycerol, and squid ink, leading to the studied samples. Chitosan was chosen due to its appealing characteristics, including biodegradability, and film-forming properties, and casein was utilized for its superior barrier and film-forming properties, as well as its biodegradability and non-toxic nature. Glycerol was used to further improve the flexibility of the materials. The prepared hydrogels were characterized using various instrumental methods, and the findings reveal that the expired dairy-based edible packaging materials exhibited promising mechanical properties comparable to conventional plastic packaging and improved barrier properties with zero-oxygen permeability of the hydrogel membranes, indicating that these materials have the potential to effectively protect food products from external factors that could compromise quality and shelf life.
This paper presents an advanced methodology for the detection of damage in aircraft composite materials based on the sensor fusion of two image-based non-destructive evaluation techniques. Both of the techniques, phased-array ultrasonics and infra-red thermography, are benchmarked on an aircraft-grade painted composite material skin panel with stringers. The sensors systems for carrying out the inspections have been developed and miniaturized for being integrated on a vortex-robotic platform inspector, in the framework of a larger research initiative, the Horizon-2020 ‘CompInnova’ project.
There is currently an increased need for associating construction material properties and behavior with the nature of their microstructure. One of the major issues in this context is the need for understanding the curing process in freshly poured cement-based materials. This is particularly important when nanoreinforcement materials, such as carbon nanotubes, are used to enhance the mechanical behavior and multifunctionality of the final structure. The solidification point, at which the state of liquid suspension transmutes to the solid state, is of particular interest since it greatly influences the load-bearing capacity of the cement-based material and its structural behavior at the long term. The main purpose of the present work is to develop a reliable method for monitoring the hydration process during the early stages of freshly poured cementitious composites enhanced with carbon nanotubes. This methodology is based on the use of nonlinear elastic waves. To achieve this goal, a combination of contact ultrasonics with noncontact optical detection was used. The detection method for evaluating the setting process is based on the assessment of higher-harmonic amplitudes of an ultrasonic wave, with a given frequency, propagating through the cementitious material. It was observed that the material nonlinearity changes significantly during the hardening process, compared to velocity or attenuation measurements which are based on linear acoustics. These changes were more noticeable as the concentration of carbon nanotubes in the cement matrix increases, indicating that higher harmonics are more susceptible to minute microstructural changes.
Scanning micrο X-ray fluorescence (μ-XRF) and multispectral imaging (MSI) were applied to study philately stamps, selected for their small size and intricate structures. The μ-XRF measurements were accomplished using the M6 Jetstream Bruker scanner under optimized conditions for spatial resolution, while the MSI measurements were performed employing the XpeCAM-X02 camera. The datasets were acquired asynchronously. Elemental distribution maps can be extracted from the μ-XRF dataset, while chemical distribution maps can be obtained from the analysis of the multispectral dataset. The objective of the present work is the fusion of the datasets from the two spectral imaging modalities. An algorithmic co-registration of the two datasets is applied as a first step, aiming to align the multispectral and μ-XRF images and to adapt to the pixel sizes, as small as a few tens of micrometers. The dataset fusion is accomplished by applying k-means clustering of the multispectral dataset, attributing a representative spectrum to each pixel, and defining the multispectral clusters. Subsequently, the μ-XRF dataset within a specific multispectral cluster is analyzed by evaluating the mean XRF spectrum and performing k-means sub-clustering of the μ-XRF dataset, allowing the differentiation of areas with variable elemental composition within the multispectral cluster. The data fusion approach proves its validity and strength in the context of philately stamps. We demonstrate that the fusion of two spectral imaging modalities enhances their analytical capabilities significantly. The spectral analysis of pixels within clusters can provide more information than analyzing the same pixels as part of the entire dataset.
New particle reinforced aluminum matrix composites with the addition of refractory High Entropy Alloy, MoTaNbVW, fabricated via powder metallurgy process were assessed for their properties. Basic mechanical properties (modulus of elasticity, hardness) for the aluminum matrix, the pure aluminum and the reinforcement phase were assessed by means of dynamic nano-indentation technique. Nano-indentation based creep response was also evaluated in these three areas of interest. Hardness shows an increase with the addition of the particulates and so does the elastic moduli and the ratio of the energy absorbed in the elastic region. The creep response was approached in terms of dislocation mobility and critical volume for their nucleation. The produced Al–HEA composites were also studied for their sliding wear behavior and showed that with the increase in percentage of RHEA particulates the wear resistance increases. Microstructural considerations, wear track morphologies, and debris characteristics were used for the assessment of the involved wear mechanisms.