The catalytic conversion of CO2 to value-added chemicals and fuels has been long regarded as a promising approach to the mitigation of CO2 emissions if green hydrogen is used. Light olefins, particularly ethylene and propylene, as building blocks for polymers and plastics, are currently produced primarily from CO2-generating fossil resources. The identification of highly efficient catalysts with selective pathways for light olefin production from CO2 is a high-reward goal, but it has serious technical challenges, such as low selectivity and catalyst deactivation. In this review, we first provide a brief summary of the two dominant reaction pathways (CO2-Fischer-Tropsch and MeOH-mediated pathways), mechanistic insights, and catalytic materials for CO2 hydrogenation to light olefins. Then, we list the main deactivation mechanisms caused by carbon deposition, water formation, phase transformation and metal sintering/agglomeration. Finally, we detail the recent progress on catalyst development for enhanced olefin yields and catalyst stability by the following catalyst functionalities: (1) the promoter effect, (2) the support effect, (3) the bifunctional composite catalyst effect, and (4) the structure effect. The main focus of this review is to provide a useful resource for researchers to correlate catalyst deactivation and the recent research effort on catalyst development for enhanced olefin yields and catalyst stability.
In this study, we explored the influence of molecular interactions and solvent evaporation kinetics on the formation of porous structures in electrospun nanofibers, utilizing polyacrylonitrile (PAN) and polystyrene (PS) as model polymers. The coaxial electrospinning technique was employed to control the injection of water and ethylene glycol (EG) as nonsolvents into polymer jets, demonstrating its potential as a powerful tool for manipulating phase separation processes and fabricating nanofibers with tailored properties. Our findings highlighted the critical role of intermolecular interactions between nonsolvents and polymers in governing phase separation and porous structure formation. Additionally, we observed that the size and polarity of nonsolvent molecules affected the phase separation process. Furthermore, solvent evaporation kinetics were found to significantly impact phase separation, as evidenced by less distinct porous structures when using a rapidly evaporating solvent like tetrahydrofuran (THF) instead of dimethylformamide (DMF). This work offers valuable insights into the intricate relationship between molecular interactions and solvent evaporation kinetics during electrospinning, providing guidance for researchers developing porous nanofibers with specific characteristics for various applications, including filtration, drug delivery, and tissue engineering.
Ethyl cellulose (EC) is one of the most widely used cellulose derivatives. Nevertheless, challenges such as the formation of beaded fibers, low yield, and nonporous internal structure persist in electrospinning, limiting functional improvements and industrial applications. This study invented a groundbreaking high-speed electrospinning technique through sheath liquid assistance to optimize the Taylor cone, dramatically enhancing the yield, morphology, and formation of porous structures of EC nanofibers beyond what has been seen in the literature to date. Our study emphasizes the crucial role of the sheath liquid's physical and chemical properties in controlling the morphology and diameter of EC nanofibers. It was discovered that highly polar and viscous sheath liquids led to the formation of beaded structures. Most importantly, the sheath liquid-assisted method substantially increased the ejection rate of the EC solution tens and hundreds of times compared to the current low-speed electrospinning method (0.1-1 mL/h) by refining the shape of the Taylor cone and resolving low productivity challenges in conventional nanofiber production. Meanwhile, increasing the flow rate of the EC or the sheath liquid accelerated the phase separation of EC solutions, thereby promoting the formation of porous structures in EC nanofibers. A pronounced porous structure was observed when the core EC flow rate reached 25 mL/h or the sheath chloroform flow rate reached 20 mL/h. Furthermore, our sheath liquid-assisted high-speed electrospinning technique demonstrated universal applicability to ECs with varying molecular weights. This study comprehensively addressed challenges in controlling the yield, morphology, and internal structure of EC nanofibers through sheath-solution-assisted high-speed electrospinning technology. These findings provide an innovative approach to developing next-generation electrospinning technologies to enhance the yield and properties of natural polymers for sustainability.