The roles of microstructure in plastic deformation and crack growth mechanisms of a titanium alloy with a trimodal microstructure have been systematically investigated. The results show that thick intragranular α lath and a small number of equiaxed α phases avoid the nucleation of cracks at the grain boundary, resulting in branching and fluctuation of cracks. Based on electron back-scattered diffraction, the strain partition and plastic deformation ahead of the crack tip were observed and analyzed in detail. Due to the toughening effect of the softer equiaxed α phase at the grain boundary, crack arresting and blunting are prevalent, improving the crack growth resistance and generating a relatively superior fracture toughness performance. These results indicate that a small amount of large globular α phases is beneficial to increase the crack propagation resistance and, thus, a good combination of mechanical property is obtained in the trimodal microstructure.

The surface roughness, surface hardness, tensile properties and friction-wear properties were characterized, in comparison with those of the traditional turned cutting, electropulsing treatment (EP) and ultrasonic surface-rolling process (USRP) sample. The surface microstructure was obviously refined after USRP and EP-USRP, with a fine-grain depth of 60 μm and 100 μm, respectively. The surface roughness significantly decreases at first, and then gradually increases after surface-strengthening modification. The lowest roughness of 0.035 μm and 0.040 μm is obtained for the USRP and EP-USRP samples, respectively, which is about 12 times less than that of the turning surface roughness of 0.421 μm. The surface hardness increases from 280 HV to 360 HV after strengthening modification. The super tensile property of 30CrNi2Mo steel is obtained for the USRP, for which the yield strength, tensile strength, elongation and yield-to-strength ratio are 743 MPa, 961 MPa, 11% and 0.773, respectively. The friction coefficients in the turning state, USRP and EP-USRP are 0.37, 0.35 and 0.4, respectively. Ultrasonic composite-strengthening modification can increases the surface hardness, and obtains gradient microstructure on the material surface, which endows the material with better surface properties.