The kinetics study has an essential role in the scale-up process because it illustrates the real phenomena of a process. This study aims to develop a mathematical model that can explain the mechanism of the leaching process of laterite ore using a low concentration of the citric acid solution and evaluate that model using the experimental data. As a raw material, this process used powder-shaped limonite laterite ores with a size of 125–150 µm. The leaching process is carried out using 0.1 M citric acid solution, F:S ratio of 1:20, and a leaching time of 2 h. The temperature parameter was varied at 303, 333, and 358 K. The experimental results showed that the higher the operating temperature, the higher the extracted nickel. The results of this experiment were used to evaluate the shrinking core kinetics model and the lumped model. The simulation results for both models show that the lumped model can provide better simulation results. Quantitatively, the percentage of errors from the shrinking core model is around 3.5 times greater than the percentage of errors from using the lumped model. This result shows that in this leaching process, the process mechanism that occurs involves the reactant diffusion step and the chemical reactions step; those steps run simultaneously.
1 November 2016 in IOP Conference Series: Materials Science and Engineering
Most of kinetics studies related to leaching process used shrinking core model to describe physical phenomena of the process. Generally, the model was developed in connection with transport and/or reaction of reactant components. In this study, commonly used internal diffusion controlled shrinking core model was evaluated for leaching process of Pomalaa nickel laterite using citric acid as leachant. Particle size was varied at 60-70, 100-120,-200 meshes, while the operating temperature was kept constant at 358 K, citric acid concentration at 0.1 M, pulp density at 20% w/v and the leaching time was for 120 minutes. Simulation results showed that the shrinking core model was inadequate to closely approach the experimental data. Meanwhile, the experimental data indicated that the leaching process was determined by the mobility of product molecules in the ash layer pores. In case of leaching resulting large product molecules, a mathematical model involving steps of reaction and product diffusion might be appropriate to develop.
A B S T R A C TKinetics study of atmospheric pressure acid leaching (APAL) process is indispensable for extractor design in an industrial scale. So far, the kinetic model used for this process is the shrinking core model. In this study, the shrinking core model was evaluated against experimental data for laterite leaching process using a solution of low concentration nitric acid (0.1 M). Variations in temperature and particle size were carried out at 303–358 K and <75–250 microns. Other operating conditions, such as pulp density, stirring speed, and time were kept at 20% w/v, 200 rpm, and 120 minutes, respectively. The model evaluation results showed that the shrinking core model was not suitable for this process because the process controlling stage is not just one stage only.Keywords: kinetics; laterite; leaching; shrinking core.A B S T R A KStudi terkait kinetika proses atmospheric pressure acid leaching (APAL) sangat diperlukan untuk proses perancangan ekstraktor dalam skala industri. Selama ini, model kinetika yang digunakan untuk proses tersebut adalah model shrinking core. Dalam studi ini, model shrinking core dievaluasi terhadap data percobaan proses leaching bijih laterit dengan menggunakan larutan asam nitrat konsentrasi rendah, 0,1 M. Variasi suhu dan ukuran partikel dilakukan pada 303–358 K dan <75–250 mikron. Kondisi operasi lainnya, seperti densitas pulp, kecepatan pengadukan, dan lama proses dijaga tetap pada 20%b/v, 200 rpm, dan 120 menit, secara berurutan. Hasil evaluasi model menunjukkan bahwa model shrinking core tidak cocok untuk proses ini karena tahapan pengendali proses tidak hanya satu tahapan saja.Kata kunci: kinetika; laterit; leaching; shrinking core
In the synthesis of nanoparticles, the phenomenon of agglomeration is an undesirable condition because the particles formed can be larger. The use of surfactants can prevent the occurrence of this phenomenon. In this study, the use of surfactants was studied in the synthesis of nanosilica from geothermal sludge. The method applied in the synthesis of nanosilica is the sol-gel method. A 1 M sodium hydroxide (NaOH) solution was used to prepare the sol phase, while the gel phase was prepared at pH 5 using a 1.5 M hydrochloric acid (HCl) solution. The surfactants used were alkyl benzene sulfonate (ABS), cetyltrimethylammonium bromide (CTAB), sodium dodecyl sulfate (SDS), and polyvinylpyrrolidone (PVP). The surfactant added to the precursor solution was at the critical micelle concentration (CMC), where the CMC values for each surfactant were 0.15, 0.05, 0.50, and 1.00 wt% for ABS, CTAB, SDS, and PVP, respectively. The experimental results showed that the synthesis of nanosilica without surfactant could produce the product with a purity of 98.03%. Even though the purity is already high, the resulting product experiences agglomeration and surfactants were needed to minimize the occurrence of agglomeration in the product. The surfactant that gives the best product quality is PVP, where the particle size is in the range of 2.01–3.65 nm. However, the product produced with this PVP has a low purity, 56.67%. It is because the sodium chloride (NaCl) is trapped in the surfactant template.
Chemical industry wastewater containing metals must be treated so as not to threaten the environment or human life. One of the wastewater treatments is the biosorption process using living microalgae. Although living microalgae can provide better results as a biosorbent, the mechanism of this biosorption process is complex because it involves two steps of the process, active and passive uptake, which run simultaneously. In addition, several process parameters need to be adjusted for the biosorption process to operate optimally. This study aims to investigate the effect of several parameters such as microalgae concentration, salinity, and light color. Synthetic CuSO4 solution at a concentration of 40 mg/L and pH 5 is used as artificial waste, while microalgae Chlorella sp. is used as biosorbent. The biosorption process was operated in a batch system at room temperature for 6 days. The experimental results show that 96.83% of the Cu(II) ions could be removed when the microalgae concentration, salinity, and light color were conditioned at 1.5 x 106 cells/mL, 3,000 mg/L, and red light, respectively.