Corrosion is an inevitable and persistent issue that affects various metallic infrastructures, leading to significant economic losses and safety concerns, particularly in areas near or in contact with saline solutions such as seawater. Green corrosion inhibitors are compounds derived from natural sources that are biodegradable in various environments, offering a promising alternative to their conventional counterparts. Despite their potential, green corrosion inhibitors still face several limitations and challenges when exposed to NaCl environments. This comprehensive review delves into these limitations and associated challenges, shedding light on the progress made in addressing these issues and potential future developments as tools in corrosion management. Explicitly the following aspects are covered: (1) attributes of corrosion inhibitors, (2) general corrosion mechanism, (3) mechanism of corrosion inhibition in NaCl, (4) typical electrochemical and surface characterization techniques, (5) theoretical simulations by Density Functional Theory, and (6) corrosion testing standards and general guidelines for corrosion inhibitor selection. This review is expected to advance the knowledge of green corrosion inhibitors and promote further research and applications.

This study investigated the synthesis of Ag-SnO₂-ZnO by powder metallurgy methods and their subsequent electrical contact behavior. The pieces of Ag-SnO₂-ZnO were prepared by ball milling and hot pressing. The arc erosion behavior of the material was evaluated using homemade equipment. The microstructure and phase evolution of the materials were investigated through X-ray diffraction, energy-dispersive spectroscopy and scanning electron microscopy. The results showed that, although the mass loss of the Ag-SnO₂-ZnO composite (9.08 mg) during the electrical contact test was higher than that of the commercial Ag-CdO (1.42 mg), its electrical conductivity remained constant (26.9 ± 1.5% IACS). This fact would be related to the reaction of Zn₂SnO₄’s formation on the material’s surface via electric arc. This reaction would play an important role in controlling the surface segregation and subsequent loss of electrical conductivity of this type of composite, thus enabling the development of a new electrical contact material to replace the non-environmentally friendly Ag-CdO composite.

The corrosion within photovoltaic (PV) systems has become a critical challenge to address, significantly affecting the efficiency of solar-to-electric energy conversion, longevity, and economic viability. This review provides a comprehensive analysis of electrochemical corrosion mechanisms affecting solar panels and environmental factors that accelerate material degradation, including (i) humidity, (ii) temperature fluctuations, (iii) ultraviolet radiation, and (iv) exposure to saline environments, leading to reduced performance and premature failures. The role of encapsulation materials, solder interconnections, and conductive coatings in the corrosion formation process is examined. Various electrochemical and surface characterization techniques provide insights into material degradation and corrosion mechanisms within panels. Essential parameters are presented and discussed, including materials used, geographical location of analysis, environmental considerations, and corrosion characterization techniques, to enhance the assessment of solar panels. This review emphasizes the importance of corrosion management for sustainable PV systems and proposes future research directions for developing more durable materials and advanced coatings.

The implementation of corrosion engineering control methods and techniques is crucial to extend the life of urban and industrial infrastructure assets and industrial equipment affected by natural corrosion. Then, the search of stable and environmentally friendly corrosion inhibitors is an important pending task. Here, we provide experimental evidence on the corrosion inhibitory activity of aqueous extracts of Skytanthus acutus Meyen leaf, a native plant from the Atacama Desert in northern Chile. Skytanthus extracts as a powder should be prepared at 55 °C to avoid thermal decomposition and loss of corrosion inhibitory activity. Corrosion of carbon steel AISI1020 immersed in 0.5 M NaCl was evaluated in the presence of different doses of Skytanthus extract by complementary and simultaneous linear polarization, electrochemical impedance spectroscopy, and weight-loss technique under high hydrodynamic conditions. Mixed Potential Theory was applied to confirm the electrochemical activity of the extract inhibitory capabilities. The Skytanthus extracts reached a 90% corrosion inhibitory efficiency when tested at 100 to 1200 ppm in a time span of 48 h, through an electrochemical interaction between the extract inhibitor component and the carbon steel surface. The corrosion inhibition activity observed in Skytanthus dry extracts involves a protective film formation by a mechanism that includes an iron dissolution at the expense of either oxygen reduction and/or hydrogen evolution, followed by a ferrous-ferric iron cycling, the formation of an iron complex and adsorption to the metal surface, and, finally, desorption or degradation of the protecting film. The water-soluble plant extract was subjected to HPLC-MS analyses that rendered 14 major signals, with quinic acid, protocatechuic acid, chlorogenic acid isomers, vanillic acid hexoside, and patuletin 3-methoxy-7-glucoside as the most abundant components. Then, we propose that a phenolic derivative is responsible for the corrosion inhibitory activity found in Skytanthus extracts.

The electrochemical ion pumping device is a promising alternative for the development of the industry of recovering metals from natural sources—such as seawater, geothermal water, well brine, or reverse osmosis brine—using electrochemical systems, which is considered a non-evaporative process. This technology is potentially used for metals like Li, Cu, Ca, Mg, Na, K, Sr, and others that are mostly obtained from natural brine sources through a combination of pumping, solar evaporation, and solvent extraction steps. As the future demand for metals for the electronic industry increases, new forms of marine mining processing alternatives are being implemented. Unfortunately, both land and marine mining, such as off-shore and deep sea types, have great potential for severe environmental disruption. In this context, a green alternative is the mixing entropy battery, which is a promising technique whereby the ions are captured from a saline natural source and released into a recovery solution with low ionic force using intercalation materials such as Prussian Blue Analogue (PBA) to store cations inside its crystal structure. This new technique, called “electrochemical ion pumping”, has been proposed for water desalination, lithium concentration, and blue energy recovery using the difference in salt concentration. The raw material for this technology is a saline solution containing ions of interest, such as seawater, natural brines, or industrial waste. In particular, six main ions of interest—Na⁺, K⁺, Mg²⁺, Ca²⁺, Cl⁻, and SO₄²⁻—are found in seawater, and they constitute 99.5% of the world’s total dissolved salts. This manuscript provides relevant information about this new non-evaporative process for recovering metals from aqueous salty solutions using hexacianometals such as CuHCF, NiHCF, and CoHCF as electrodes, among others, for selective ion removal.