High Temperature Corrosion Research Centre, Department of Materials and Production Technology Engineering, Faculty of Engineering, King Mongkut’s University of Technology North Bangkok, 1518, Pracharat 1 Road, Bagsue, Bangkok, 10800, Thailand
Prof. Dr. Somrerk Chandra-ambhorn
High Temperature Corrosion Research Centre, Department of Materials and Production Technology Engineering, Faculty of Engineering, King Mongkut’s University of Technology North Bangkok, 1518, Pracharat 1 Road, Bagsue, Bangkok, 10800, Thailand
Pearlitic steel experiences excessive corrosion in a hot and humid atmosphere. The multiphase bainitic/martensitic structure was developed for a better combination of strength and ductility, especially rolling contact fatigue, but little attention to corrosion has been investigated. Corrosion behaviors of multiphase steels obtained from bainitic-austempering (BAT) and bainitic-quenching and -partitioning (BQ&P) processes were investigated via immersion and electrochemical tests in 3.5 wt.% NaCl solution. The corroded surface and rust after immersion and electrochemical tests were analyzed via electron microscopy, Fourier transform infrared spectra, and x-ray diffraction. The multiphase bainite + martensite/retained austenite island showed higher corrosion resistance than that of the pearlitic one. The acicular bainite obtained from the BQ&P process showed slightly higher corrosion resistance than the granular bainite + martensite structure obtained from the BAT process.
The objective of this work was to carry out tensile tests to investigate the effect of finishing temperature on mechanical adhesion of thermal oxide scale on hot-rolled low carbon steel strips. Two hot-rolled low carbon steel strips were produced in an industrial hot rolling line by fixing a coiling temperature at 620 °C and varying finishing temperatures at 820 and 910 °C. Two testing methods were conducted. First, each of a number of samples was subjected to a given imposed strain with ex-situ imaging of scale surface after straining. Second, only one sample was strained in a test with ex-situ imaging of scale surface at every 2 mm elongation of the sample. A spallation ratio, an area where scale was spalled out and normalised by the total area observed by microscope, was plotted as a function of the imposed strain. These two methods gave the same tendency of results as follows. At a given strain, the spallation ratio of scale on steel produced using higher finishing temperature was larger. The gradient of spallation ratio with respect to the imposed strain of that scale was also steeper. This reflects the higher susceptibility of scale to spall out with increasing imposed strain. This behaviour might be related to the larger thickness of scale on steel produced using higher finishing temperature. For the second testing method, lowering the magnification of microscope to observe scale spallation from 50x to 20x increased R2 of the curve of spallation ratio versus the imposed strain, as well as improved the reproducibility of the test.
Mn–Co alloys were electroplated on AISI 430 stainless steel using an electrodeposition technique with the aim to reduce oxidation and chromium volatilization. The electroplating parameters were designed to improve the coating quality. The increased current density with decreased MnSO4 content resulted in a denser coating layer. A sample coated with 0.10 M CoSO4 and 0.50 MnSO4 at 350 mA cm−2 showed the best oxidation resistance after being oxidized at 800 °C for 90 h. The X-ray diffraction (XRD) result revealed that the oxide growth on the surface of the coated samples mainly formed oxides of MnCo2O4, MnCr2O4, and Cr2O3. The chromium volatilization was evaluated by exposing the coated samples to humidified synthetic air at 800 °C for 96 h. The mass flux of Cr volatilization was on the order of 10−11 g cm−2 s−1. Furthermore, different heat treatments in O2 and CO2 atmospheres were compared. Annealing in CO2 at 800 °C for 4 h helped increase the Mn–Co coating density. The relationship between the porosity and its failure behavior was also discussed.