Songsong Sun

Mr. Songsong Sun

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Research Focus & Metrics

Academic Career Length

7Years (2020-Present)

(Calculated once Scilit publication data is synced: current year − year of first publication + 1)

Representative Publications

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1 January 2021 in Science and Engineering of Composite Materials
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SSSongsong Sun
Songsong Sun
WMWan Maosong
Wan Maosong
Bamboo scrimber is a new natural fiber-reinforced composite material in modern industry. In this paper, the tensile creep characteristics of this material were chosen as the object of the study. First, axial tensile fracture experiments were conducted on different test specimens to determine the corresponding strength data. Then six sets of standard tensile creep experiments were conducted under different given stress levels. Finally, the Maxwell constitutive model was applied in fitting the relationship between strain and time. The results showed that the traditional Maxwell viscoelasticity constitutive model will result in some errors in the fitting results, while the combined fractional and Maxwell model can provide much higher accuracy in this study, thus it is more suitable for engineering applications. This paper provides a solid foundation for a better understanding of the mechanism of the bamboo scrimber creep behavior.

26 February 2022 in Wood Science and Technology
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SSSongsong Sun
Songsong Sun

21 July 2020 in PLOS ONE
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SSSongsong Sun
Songsong Sun
Fatigue limit load is one of the most important and concerned factors in designing and manufacturing critical mechanical parts such as the crankshafts. Usually, this governing parameter is obtained by experiment, which is expensive, time-consuming and only feasible in analyzing the case of simple structure. Still, there's a big obstacle to clear to get the fatigue limit load of a sophisticated structure effectively and efficiently. This paper applied the stress field intensity theory to make quick component fatigue limit load predictions. First, the field diameter of a given crankshaft was determined based on its limit stress state and a stress distribution fitting approach. Then, this parameter was used to predict the high-cycle bending fatigue limit load of a new crankshaft composed of the same material. Finally, a corresponding experimental verification was conducted to evaluate the accuracy of the predictions. The results indicated that the original stress field intensity model may not be suitable due to the errors in the predictions, which can be attributed to the structural features. The new model proposed in this paper can provide higher accuracy in quick fatigue load prediction, making it superior to the traditional model in engineering application.

14 June 2022 in Metals
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SSSongsong Sun
Songsong Sun
XGXiaolin Gong
Xiaolin Gong
XXXiaomei Xu
Xiaomei Xu
In modern engineering, electromagnetic induction quenching is usually adopted in improving the fatigue performance of steel engine parts such as crankshafts. In order to provide the theoretical basis for the design of the process, correct evaluation of the strengthening effect of this technique is necessary. In this paper, the research aim is the strengthening effect of this technique on a given type of steel crankshaft. First the magnetic-thermal coupling process was simulated by a 3D finite element model to obtain information on the temperature field during the heating and cooling stages. Then the residual stress field after cooling was simulated based on the same model. At last, the fatigue property of this crankshaft was predicted based on the combination of three parameters: the KBM (Kandil–Brown–Miller) multi-axial fatigue model, the residual stress field and the fatigue strength of the material. The experimental results showed that this method can achieve a much more reasonable prediction than the traditional strengthening factor, and thus can be applied in guiding the design of the quenching process.

16 November 2023 in Materials
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TQTianyi Que
Tianyi Que
DJDongdong Jiang
Dongdong Jiang
SSSongsong Sun
Songsong Sun
XGXiaolin Gong
Xiaolin Gong
The high-cycle bending fatigue experiment is one of the most important necessary steps in guiding the crankshaft manufacturing process, especially for high-power engines. In this paper, an accelerated method was proposed to shorten the time period of this experiment. First, the loading period was quickened through the prediction of the residual fatigue life based on the unscented Kalman filtering algorithm approach and the crack growth speed. Then, the accuracy of the predictions was improved obviously based on the modified training section based on the theory of fracture mechanics. Finally, the fatigue limit load analysis result was proposed based on the predicted fatigue life and the modified SAFL (statistical analysis for the fatigue limit) method. The main conclusion proposed from this paper is that compared with the conventional training sections, the modified training sections based on the theory of fracture mechanics can obviously improve the accuracy of the remaining fatigue life prediction results, which makes this approach more suitable for the application. In addition, compared with the system’s inherent natural frequency, the fatigue crack can save the experiment time more effectively and thus is superior to the former factor as the failure criterion parameter.

26 May 2022 in Metals
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SSSongsong Sun
Songsong Sun
XZXingzhe Zhang
Xingzhe Zhang
MWMaosong Wan
Maosong Wan
XGXiaolin Gong
Xiaolin Gong
XXXiaomei Xu
Xiaomei Xu
For critical steel engine parts, such as crankshafts, the fatigue strength under the critical working condition is usually improved by the electromagnetic induction quenching technique. In a previous study, the strengthening effect of this approach was always evaluated by a constant, which may result in some errors with the change of the technological parameters. In this paper, a type of steel crankshaft is selected to study the strengthening effect of this approach; first a local sub model composed of the crankpin is built to simulate the magnetic–thermal coupling process, then, the residual stress field is determined by simulating the whole course of fabrication. Finally, the prediction of the fatigue limit load is proposed based on the residual stress and the strength parameters of the material. The experimental verification shows that, when compared to the general means of modification models, the modified McDiarmid multi-axial fatigue model is more suitable to be applied to analyze the fatigue property of this quenched crankshaft due to the markedly higher accuracy. Based on this study, a new fatigue-limit load-prediction approach of this kind of crankshaft can be proposed for engineering applications.