The development of affordable, low-iridium-loading, scalable, active, and stable catalysts for the oxygen-evolution reaction (OER) is a requirement for the commercialization of proton-exchange membrane water electrolyzers (PEMWEs). However, the synthesis of high-performance OER catalysts with minimal use of the rare and expensive element Ir is very challenging and requires the identification of electrically conductive and stable high-surface-area support materials. We developed a synthesis procedure for the production of large quantities of a nanocomposite powder containing titanium oxynitride (TiON_x) and Ir. The catalysts were synthesized with an anodic oxidation process followed by detachment, milling, thermal treatment, and the deposition of Ir nanoparticles. The anodization time was varied to grow three different types of nanotubular structures exhibiting different lengths and wall thicknesses and thus a variety of properties. A comparison of milled samples with different degrees of nanotubular clustering and morphology retention, but with identical chemical compositions and Ir nanoparticle size distributions and dispersions, revealed that the nanotubular support morphology is the determining factor governing the catalyst’s OER activity and stability. Our study is supported by various state-of-the-art materials’ characterization techniques, like X-ray photoelectron spectroscopy, scanning and transmission electron microscopies, X-ray powder diffraction and absorption spectroscopy, and electrochemical cyclic voltammetry. Anodic oxidation proved to be a very suitable way to produce high-surface-area powder-type catalysts as the produced material greatly outperformed the IrO₂ benchmarks as well as the Ir-supported samples on morphologically different TiON_x from previous studies. The highest activity was achieved for the sample prepared with 3 h of anodization, which had the most appropriate morphology for the effective removal of oxygen bubbles.

TiO2 nanotubular films prepared using the anodic oxidation process applied to various forms of metal titanium are promising materials for photocatalytic applications. However, during successive anodizations in batch-anodization cells the chemical composition of the NH4F- and water-based ethylene glycol electrolyte changes with each subsequent anodization, which greatly affects the final photocatalytic properties of the annealed TiO2 nanotubular films. In the present study, 20 titanium discs (Φ90 mm) were sequentially anodized in the same anodization electrolyte. The chemical composition of the electrolyte was measured after each anodization and correlated with the anodization current density, temperature, electrical conductivity, the pH of the electrolyte, and with the resulting morphology, structure, composition and the photocatalytic activity of the resulting TiO2 nanotube films. It was found that the length of the TiO2 nanotubes decreased with the age of the electrolyte due to its lower conductivity. Subsurface chemical composition was evaluated by ToF SIMS analyses and the integrated ToF SIMS signals over a depth of 250 nm for the TiO2 nanotube films showed that the concentration of F− in the annealed TiO2 film increased with each subsequent anodization due to the increased pH value of the electrolyte. As a consequence, the concentration of the OH− and O2− species decreased, which is a major reason for the reduced photocatalytic activity of the TiO2 films. It is proposed that the length of the TiO2 nanotubes does not play a decisive role in determining the photocatalytic activity of the TiO2 nanotube films. Finally, the best measured degradation results of 60% for caffeine were thus achieved for the first anodized titanium discs. After that the efficiency gradually decreased for each subsequent anodized disc.

A versatile approach to the production of cluster- and single atom-based thin-film electrode composites is presented. The developed TiO _x N _y -Ir catalyst was prepared from sputtered Ti-Ir alloy constituted of 0.8 ± 0.2 at % Ir in α-Ti solid solution. The Ti-Ir solid solution on the Ti metal foil substrate was anodically oxidized to form amorphous TiO₂-Ir and later subjected to heat treatment in air and in ammonia to prepare the final catalyst. Detailed morphological, structural, compositional, and electrochemical characterization revealed a nanoporous film with Ir single atoms and clusters that are present throughout the entire film thickness and concentrated at the Ti/TiO _x N _y -Ir interface as a result of the anodic oxidation mechanism. The developed TiO _x N _y -Ir catalyst exhibits very high oxygen evolution reaction activity in 0.1 M HClO₄, reaching 1460 A g^-1 _Ir at 1.6 V vs reference hydrogen electrode. The new preparation concept of single atom- and cluster-based thin-film catalysts has wide potential applications in electrocatalysis and beyond. In the present paper, a detailed description of the new and unique method and a high-performance thin film catalyst are provided along with directions for the future development of high-performance cluster and single-atom catalysts prepared from solid solutions.

Decreasing iridium loading in the electrocatalyst presents a crucial challenge in the implementation of proton exchange membrane (PEM) electrolyzers. In this respect, fine dispersion of Ir on electrically conductive ceramic supports is a promising strategy. However, the supporting material needs to meet the demanding requirements such as structural stability and electrical conductivity under harsh oxygen evolution reaction (OER) conditions. Herein, nanotubular titanium oxynitride (TiON) is studied as a support for iridium nanoparticles. Atomically resolved structural and compositional transformations of TiON during OER were followed using a task-specific advanced characterization platform. This combined the electrochemical treatment under floating electrode configuration and identical location transmission electron microscopy (IL-TEM) analysis of an in-house-prepared Ir-TiON TEM grid. Exhaustive characterization, supported by density functional theory (DFT) calculations, demonstrates and confirms that both the Ir nanoparticles and single atoms induce a stabilizing effect on the ceramic support via marked suppression of the oxidation tendency of TiON under OER conditions.

Titanium foils of different thicknesses were anodized, and the photocatalytic activity of the resulting TiO₂ nanotube (NT) layers was determined. All of the titanium foils were anodized simultaneously under identical experimental conditions to avoid the influence of the aging of the anodizing electrolyte and other anodization parameters, such as voltage, time, and temperature. To characterize the microstructures of the titanium foils, we used electron backscatter diffraction (EBSD), scanning electron microscopy (SEM), and stylus profilometry analyses. The adhesion was tested with a Scotch tape test and the morphology of the TiO₂ NTs was studied in detail using the SEM technique, while the surface areas of the TiO₂ NTs were determined using a three-dimensional (3D) optical interference profilometer. With X-ray diffraction (XRD) and X-ray photoelectron spectroscopy (XPS), the chemical composition and structure of TiO₂ oxide were established. The degradation of caffeine under UV irradiation was measured with a high-precision UV–vis–IR spectrophotometer, and the photoluminescence method was used to confirm the photocatalytic behavior of the TiO₂ NT layers. The influence of the intrinsic properties, including twinning and the grain boundaries of the starting titanium foils with similar chemical compositions, was determined and explained. Finally, we identified the main characteristics that define a highly effective and flexible photocatalyst.