Nanofibers are drawing the attention of engineers and scientists because their large surface-to-volume ratio is favorable for applications in medicine, filter technology, textile industry, lithium-air batteries, and optical sensors. However, when transferring nanofibers to a technical product in the form of a random network of fibers, referred to as nonwoven fabric, the stickiness of the freshly produced and thus fragile nanofiber nonwoven remains a problem. This is mainly because nanofibers strongly adhere to any surface because of van der Waals forces. In nature, there are animals that are actually able to efficiently produce, process, and handle nanofibers, namely cribellate spiders. For that, the spiders use the calamistrum, a comb-like structure of modified setae on the metatarsus of the hindmost (fourth) legs, to which the 10–30 nm thick silk nanofibers do not stick due to a special fingerprint-like surface nanostructure. In this work, we present a theoretical model of the interaction of linear nanofibers with a sinusoidally corrugated surface. This model allows for a prediction of the adhesive interaction and, thus, the design of a suitable surface structure to prevent sticking of an artificially nonwoven of nanofibers. According to the theoretical prediction, a technical analogon of the nanoripples was produced by ultrashort pulse laser processing on different technically relevant metal surfaces in the form of so-called laser-induced periodic surface structures (LIPSS). Subsequently, by means of a newly established peel-off test, the adhesion of an electrospun polyamide fiber-based nonwoven was quantified on such LIPSS-covered aluminium alloy, steel, and titanium alloy samples, as well as on polished (flat) control samples as reference and, additionally, on samples with randomly rough surfaces. The latter revealed that the adhesion of electrospun nanofiber nonwoven is significantly lowered on the nanostructured surfaces compared with the polished surfaces.

People with injuries to the peripheral nervous system suffer from paralysis of the facial muscles, fingers and hands or toes and feet, often for the rest of their lives, due to its poor functional regeneration. Therefore, to improve patients’ quality of life, there is an urgent need for conduits that effectively support the healing of large defects in nerve pathways through specific guidance of nerve cells. This paper describes two specific methods for achieving directed growth of Schwann cells, a type of glial cells that can support the regeneration of the nerve pathway by guiding the neuronal axons in the direction of their alignment. One method uses aligned polyamide-6 (PA-6) nanofibers produced via electrospinning on a very fast rotating structured collector, which enables easy nanofiber detachment, without additional effort. The other method implies the exposure of a poly(ethylene terephthalate) (PET) foil to a KrF* laser beam, that renders a nanorippled surface topography. Schwann cell growth on these substrates was inspected after one week of cultivation by means of scanning electron microscopy (SEM). For both methods we show that Schwann cells grow in a certain direction, predetermined by nanofiber and nanoripple orientation. In contrast, cells cultivated on randomly oriented nanofibers or unstructured surfaces, show an omnidirectional growth behavior. These two methods can be used to produce nerve conduits for the treatment of injuries to the peripheral nervous system.

Introduction: Due to their excellent surface-to-volume ratio, nanofibers (i.e., fibers with a diameter of approximately 10 to 800 nm) are of increasing interest to engineers and scientists in a broad spectrum of applications. However, due to van der Waals forces, these nanofibers tend to adhere strongly to any surface, which makes further processing very challenging. In nature, we find animals that can easily handle nanofibers: Cribellate spiders use a comb-like structure, the so-called calamistrum, to produce, handle, and process nanofibers. Due to a fingerprint-like surface nanostructure, nanofibers do not adhere to the calamistrum. The principle interaction between this fingerprint-like surface nanostructure and single nanofibers has recently been described in a publication. The fingerprint-like surface structure was replicated on a technical metal surface using laser-induced periodic surface structures, which resulted in material properties resembling those of the natural model.Methods: We went a step further and took a closer look on an additional structural feature of the calamistrum much larger than the fingerprint-like surface structure. A theoretical approach to describing the influence of a fiber preload, which may become a dominant effect if the fiber dimensions are small compared to the surface structure dimensions, on the adhesion of the fiber to these large surface structures was derived. Our theory was verified experimentally for artificial electrospun polyamide 6 nanofibers on surface-structured samples made of titanium alloy.Results and Conclusion: A dramatic reduction in adhesion compared to unstructured, flat surfaces was proven. Therefore, such a surface structure can be used for tools or parts of tools during nanofiber production (e.g., as part of the electrospinning process) to reduce the adhesion of the nonwoven fabric and thus facilitate the handling and processing of the nanofibers during production.

Graft fixation during cruciate ligament reconstruction using interference screws is a common and frequently used surgical technique. These interference screws are usually made of metal or bioabsorbable materials. This paper describes the development of an allograft interference screw from cortical human bone. During the design of the screw, particular attention was paid to the choice of the screw drive and the screw shape, as well as the thread shape. Based on these parameters, a prototype was designed and manufactured. Subsequently, the first biomechanical tests using a bovine model were performed. The test procedure comprised a torsion test to determine the ultimate failure torque of the screw and the insertion torque during graft fixation, as well as a pull-out test to asses the ultimate failure load of the graft fixation. The results of the biomechanical analysis showed that the mean value of the ultimate failure torque was 2633 $\mathrm{N}$$\mathrm{m}$$\mathrm{m}$, whereas the mean occurring insertion torque during graft fixation was only 1125 $\mathrm{N}$$\mathrm{m}$$\mathrm{m}$. The mean ultimate failure load of the graft fixation was approximately 235 $\mathrm{N}$. The results of this work show a good overall performance of the allograft screw compared to conventional screws, and should serve as a starting point for further detailed investigations and studies.

Some true bug species use droplet-shaped, open-capillary structures for passive, unidirectional fluid transport on their body surface in order to spread a defensive fluid to protect themselves against enemies. In this paper we investigated if the shape of the structures found on bugs (bug-structure) could be optimised with regard to better performance in unidirectional fluid transportation. Furthermore, to use this kind of surface structure in technical applications where fluid surface interaction occurs, it is necessary to adapt the structure geometry to the contact angle between fluid and surface. Based on the principal of operation of the droplet-shaped structures, we optimised the structure shape for better performance in targeted fluid flow and increase in flexibility in design of the structure geometry. To adapt the structure geometry and the structure spacing to the contact angle, we implemented an equilibrium simulation of the, the structure surrounding, fluid. In order to verify the functionality of the optimised structure, we designed and manufactured a prototype. By testing this prototype with pure water used as fluid, the functionality of the optimised structure and the simulation could be proved. This kind of structure may be used on technical surfaces where targeted fluid transport is needed, e.g. evacuation of condensate in order to prevent the surface from mold growth, microfluidics, lab-on-a-chip applications and on microneedles for efficient drug/vaccine coating.

Due to their osteoconductive properties, allogenic bone screws made of human cortical bone have advantages regarding rehabilitation compared to other materials such as stainless steel or titanium. Since conventional screw drives like hexagonal or hexalobular drives are difficult to manufacture in headless allogenic screws, an easy-to-manufacture screw drive is needed. In this paper, we present a simple drive for headless allogenic bone screws that allows the screw to be fully inserted. Since the screw drive is completely internal, no threads are removed. In order to prove the mechanical strength, we performed simulations of the new drive using the Finite-Element method (FEM), validated the simulations with a prototype screw, tested the novel screw drive experimentally and compared the simulations with conventional drives. The validation with the prototype showed that our simulations provided valid results. Furthermore, the simulations of the new screw drive showed good performance in terms of mechanical strength in allogenic screws compared to conventional screw drives. The presented screw drive is simple and easy to manufacture and is therefore suitable for headless allogenic bone screws where conventional drives are difficult to manufacture.