Melt electrospinning has been developed in the last decade as an eco-friendly and solvent-free process to fill the gap between the advantages of solution electrospinning and the need of a cost-effective technique for industrial applications. Although the benefits of using melt electrospinning compared to solution electrospinning are impressive, there are still challenges that should be solved. These mainly concern to the improvement of polymer melt processability with reduction of polymer degradation and enhancement of fiber stability; and the achievement of a good control over the fiber size and especially for the production of large scale ultrafine fibers. This review is focused in the last research works discussing the different melt processing techniques, the most significant melt processing parameters, the incorporation of different additives (e.g., viscosity and conductivity modifiers), the development of polymer blends and nanocomposites, the new potential applications and the use of drug-loaded melt electrospun scaffolds for biomedical applications.

The effect of stearic acid-coated nano calcium carbonate (NCC) on transitions and chain mobility of poly(lactic acid) (PLA) was investigated. Dispersion state of NCC in polymeric matrix was explored using scanning electron microscopy and surface tension component measurements. Trends of PLA transitional phenomena were investigated using the results of dynamical mechanical analysis (DMA) and differential scanning calorimetry (DSC) in the nanocomposite systems based on PLA and NCC. In addition, two types of crystal structures and decreasing the glass transition temperature were distinguished using temperature-modulated DSC (TMDSC). Higher melting points of polymer crystals were found in TMDSC experiments due to low and dynamic heating rate compared to the conventional DSC. Dynamics of polymer chains, affected by NCC, were quantified using cooperativity length, ξ _α, and the number of relaxing structural units, N_α, in the glass transition region. NCC particles hindered the cooperative motion of polymer chains at glass transitions and crystallization in TMDSC measurements, whereas the DMA results indicated that NCC particles may act as lubricant and simplified chain mobility.

Tissue engineering approaches appear nowadays highly promising for the regeneration of injured/diseased tissues. Biomimetic scaffolds are continuously been developed to act as structural support for cell growth and proliferation as well as for the delivery of cells able to be differentiated, and also of bioactive molecules like growth factors and even signaling cues. The current research concerns materials employed to develop biological scaffolds with improved features as well as complex preparation techniques. In this work, hybrid systems based on natural polymers are discussed and the efforts focused to provide new polymers able to mimic proteins and DNA are extensively explained. Progress on the scaffold fabrication technique is mentioned, those processes based on solution and melt electrospinning or even on their combination being mainly discussed. Selection of the appropriate hybrid technology becomes vital to get optimal architecture to reasonably accomplish the final applications. Representative examples of the recent possibilities on tissue regeneration are finally given.