The main challenge of fault diagnosis lies in finding good fault features. A deep learning network has the ability to automatically learn good characteristics from input data in an unsupervised fashion, and its unique layer-wise pretraining and fine-tuning using the backpropagation strategy can solve the difficulties of training deep multilayer networks. Stacked sparse autoencoders or other deep architectures have shown excellent performance in speech recognition, face recognition, text classification, image recognition, and other application domains. Thus far, however, there have been very few research studies on deep learning in fault diagnosis. In this paper, a new rolling bearing fault diagnosis method that is based on short-time Fourier transform and stacked sparse autoencoder is first proposed; this method analyzes sound signals. After spectrograms are obtained by short-time Fourier transform, stacked sparse autoencoder is employed to automatically extract the fault features, and softmax regression is adopted as the method for classifying the fault modes. The proposed method, when applied to sound signals that are obtained from a rolling bearing test rig, is compared with empirical mode decomposition, Teager energy operator, and stacked sparse autoencoder when using vibration signals to verify the performance and effectiveness of the proposed method.
1 November 2023 in IEEE Transactions on Geoscience and Remote Sensing
Remote sensing semantic segmentation plays a significant role in various applications such as environmental monitoring, land use planning, and disaster response. CNNs have been dominating remote sensing semantic segmentation. However, due to the limitations of convolution operations, CNNs cannot effectively model global context. The success of Transformers in the NLP domain provides a new solution for global context modeling. Inspired by Swin Transformer, we propose a novel remote sensing semantic segmentation model called CSTUNet. This model employs a dual-encoder structure consisting of a CNN-based main encoder and a Swin Transformer-based auxiliary encoder. We first utilize a detail-structure preservation module (DPM) to mitigate the loss of detail and structure information caused by Swin Transformer downsampling. Then we introduce a spatial feature enhancement module (SFE) to collect contextual information from different spatial dimensions. Finally, we construct a position-aware attention fusion module (PAFM) to fuse contextual and local information. Our proposed model obtained 70.75% MIoU on the ISPRS-Vaihingen dataset and 77.27% MIoU on the ISPRS-Potsdam dataset.
Vibration signals collected in real industrial environments are usually limited and unlabeled. In this case, fault diagnosis methods based on deep learning tend to perform poorly. Previous work mainly used the unlabeled data of the same diagnostic object to improve the diagnostic accuracy, but it did not make full use of the easily available unlabeled signals from different sources. In this study, a signal momentum contrast for unsupervised representation learning (SMoCo) based on the contrastive learning algorithm—momentum contrast for unsupervised visual representation Learning (MoCo)—is proposed. It can learn how to automatically extract fault features from unlabeled data collected from different diagnostic objects and then transfer this ability to target diagnostic tasks. On the structure, SMoCo increases the stability by adding batch normalization to the multilayer perceptron (MLP) layer of MoCo and increases the flexibility by adding a predictor to the query network. Using the data augmentation method, SMoCo performs feature extraction on vibration signals from both time and frequency domains, which is called signal multimodal learning (SML). It has been proved by experiments that after pre-training with artificially injected fault bearing data, SMoCo can learn a powerful and robust feature extractor, which can greatly improve the accuracy no matter the target diagnostic data with different working conditions, different failure modes, or even different types of equipment from the pre-training dataset. When faced with the target diagnosis task, SMoCo can achieve accuracy far better than other representative methods in only a very short time, and its excellent robustness regarding the amount of data in both the unlabeled pre-training dataset and the target diagnosis dataset as well as the strong noise demonstrates its great potential and superiority in fault diagnosis.
Purpose: The purpose of this paper is to propose a fault diagnosis method for rolling bearings, in which the fault feature extraction is realized in a two-dimensional domain using scale invariant feature transform (SIFT) algorithm. This method is different from those methods extracting fault feature directly from the traditional one-dimensional domain. Design/methodology/approach: The vibration signal of rolling bearings is first transformed into a two-dimensional image. Then, the SIFT algorithm is applied to the image to extract the scale invariant feature vector which is highly distinctive and insensitive to noises and working condition variation. As the extracted feature vector is high-dimensional, kernel principal component analysis (KPCA) algorithm is utilized to reduce the dimension of the feature vector, and singular value decomposition technique is used to extract the singular values of the reduced feature vector. Finally, these singular values are introduced into a support vector machine (SVM) classifier to realize fault classification. Findings: The experiment results show a high fault classification accuracy based on the proposed method. Originality/value: The proposed approach for rolling bearing fault diagnosis based on SIFT-KPCA and SVM is highly effective in the experiment. The practical value in engineering application of this method can be researched in the future.
Electromechanical actuators (EMAs) are more and more widely used as actuation devices in flight control system of aircrafts and helicopters. The reliability of EMAs is vital because it will cause serious accidents if the malfunction of EMAs occurs, so it is significant to detect and diagnose the fault of EMAs timely. However, EMAs often run under variable conditions in realistic environment, and the vibration signals of EMAs are nonlinear and nonstationary, which make it difficult to effectively achieve fault diagnosis. This paper proposed a fault diagnosis method of electromechanical actuators based on variational mode decomposition (VMD) multifractal detrended fluctuation analysis (MFDFA) and probabilistic neural network (PNN). First, the vibration signals were decomposed by VMD into a number of intrinsic mode functions (IMFs). Second, the multifractal features hidden in IMFs were extracted by using MFDFA, and the generalized Hurst exponents were selected as the feature vectors. Then, the principal component analysis (PCA) was introduced to realize dimension reduction of the extracted feature vectors. Finally, the probabilistic neural network (PNN) was utilized to classify the fault modes. The experimental results show that this method can effectively achieve the fault diagnosis of EMAs even under diffident working conditions. Simultaneously, the diagnosis performance of the proposed method in this paper has an advantage over that of EMD‐MFDFA method for feature extraction.
To address the limited data problem in real-world fault diagnosis, previous studies have primarily focused on semi-supervised learning and transfer learning methods. However, these approaches often struggle to obtain the necessary data, failing to fully leverage the potential of easily obtainable unlabeled data from other devices. In light of this, this paper proposes a novel network architecture, named Signal Bootstrap Your Own Latent (SBYOL), which utilizes unlabeled vibration signals to address the challenging issues of variable working conditions, strong noise, and limited data in rotating machinery fault diagnosis. The architecture consists of a self-supervised pre-training-based fault feature recognition network and a diagnosis network based on knowledge transfer. The fault feature recognition network uses ResNet-18 as the backbone network for self-supervised pre-training and transfers the trained fault feature extractor to the target diagnostic object. Additionally, a unique vibration signal data augmentation technique, time–frequency signal transformation (TFST), is proposed specifically for rotating machinery fault diagnosis, which addresses the key task of contrastive learning and achieves high-precision fault diagnosis with very few labeled samples. Experimental results demonstrate that the proposed diagnostic model outperforms other methods in both extremely limited sample and strong noise scenarios and can transfer unlabeled data utilization between similar and even different device types.