Department of Mechanical and Energy Systems Engineering, Faculty of Engineering and Informatics, University of Bradford, Bradford, West Yorkshire BD7 1DP, UK
Dr. Cuong Duc Dao
Department of Mechanical and Energy Systems Engineering, Faculty of Engineering and Informatics, University of Bradford, Bradford, West Yorkshire BD7 1DP, UK
Reliability is critical to the design, operation, maintenance, and performance assessment and improvement of wind turbines (WTs). This paper systematically reviews publicly available reliability data for both onshore and offshore WTs and investigates the impacts of reliability on the cost of energy. WT failure rates and downtimes, broken down by subassembly, are collated from 18 publicly available databases including over 18 000 WTs, corresponding to over 90 000 turbine‐years. The data are classified based on the types of data collected (failure rate and stop rate) and by onshore and offshore populations. A comprehensive analysis is performed to investigate WT subassembly reliability data variations, identify critical subassemblies, compare onshore and offshore WT reliability, and understand possible sources of uncertainty. Large variations in both failure rates and downtimes are observed, and the skew in failure rate distribution implies that large databases with low failure rates, despite their diverse populations, are less uncertain than more targeted surveys, which are easily skewed by WT type failures. A model is presented to evaluate the levelised cost of energy as a function of WT failure rates and downtimes. A numerical study proves a strong and nonlinear relationship between WT reliability and operation and maintenance expenditure as well as annual energy production. Together with the cost analysis model, the findings can help WT operators identify the optimal degree of reliability improvement to minimise the levelised cost of energy.
1 March 2017 in Reliability Engineering & System Safety
In this paper, we will consider the selective maintenance problem for multistate series systems with stochastic dependent components. In multistate systems, the health state of a component may vary from perfect functioning to complete failure. The stochastic dependence (S-dependence) between components is discussed and categorized into two types in multistate context. First, the failure of a component can immediately cause complete failures of some other components in the system. Second, as components deteriorate, the reduced working performance rate of a multistate component affects the state as well as the degradation rate of its subsequent components in series structure. The system reliability is evaluated using an approach based on stochastic process. A cost-based selective maintenance model is developed for the multistate system with S-dependent components to maximize the total system profit, which includes the production gain and loss in the next mission as well as possible maintenance costs for the system. Analyses of systems with independent and dependent components are provided. It is observed that ignoring S-dependence in the system may lead to alternative maintenance decision making and an optimistic estimation of the system performance.
1 October 2017 in Reliability Engineering & System Safety
Maintenance is essential in keeping wind energy assets operating efficiently. With the development of advanced condition monitoring, diagnostics and prognostics, condition‐based maintenance has attracted much attention in the offshore wind industry in recent years. This paper models various maintenance activities and their impacts on the degradation and performance of offshore wind turbine components. An integrated maintenance strategy of corrective maintenance, imperfect time‐based preventive maintenance and condition‐based maintenance is proposed and compared with other traditional maintenance strategies. A maintenance simulation programme is developed to simulate the degradation and maintenance of offshore wind turbines and estimate their performance. A case study on a 10‐MW offshore wind turbine (OWT) is presented to analyse the performance of different maintenance strategies. The simulation results reveal that the proposed strategy not only reduces the total maintenance cost but also improves the energy generation by reducing the total downtime and expected energy not supplied. Furthermore, the proposed maintenance strategy is optimised to find the best degradation threshold and balance the trade‐off between the use of condition‐based maintenance and other maintenance activities.