Nanoparticle superalloy: Improving the strength of a metal alloy is hard to do without sacrificing the ductility. Yang et al. designed an iron-nickel-cobalt (Fe-Ni-Co) alloy laced with aluminum-titanium (Al-Ti) nanoparticles with both high strength and ductility. The key was getting the composition tuned correctly, because the Fe-Ni-Co matrix reacts with the Al-Ti nanoparticles. This was vital for avoiding environmental embrittlement, enhancing work hardening, and improving ductility. Science , this issue p. 933

Nano-lamellar materials with ultrahigh strengths and unusual physical properties are of technological importance for structural applications. However, these materials generally suffer from low tensile ductility, which severely limits their practical utility. Here we show that markedly enhanced tensile ductility can be achieved in coherent nano-lamellar alloys, which exhibit an unprecedented combination of over 2 GPa yield strength and 16% uniform tensile ductility. The ultrahigh strength originates mainly from the lamellar boundary strengthening, whereas the large ductility correlates to a progressive work-hardening mechanism regulated by the unique nano-lamellar architecture. The coherent lamellar boundaries facilitate the dislocation transmission, which eliminates the stress concentrations at the boundaries. Meanwhile, deformation-induced hierarchical stacking-fault networks and associated high-density Lomer-Cottrell locks enhance the work hardening response, leading to unusually large tensile ductilities. The coherent nano-lamellar strategy can potentially be applied to many other alloys and open new avenues for designing ultrastrong yet ductile materials for technological applications.

Alloys with ultra-high strength and sufficient ductility are highly desired for modern engineering applications but difficult to develop. Here we report that, by a careful controlling alloy composition, thermomechanical process, and microstructural feature, a Co-Cr-Ni-based medium-entropy alloy (MEA) with a dual heterogeneous structure of both matrix and precipitates can be designed to provide an ultra-high tensile strength of 2.2 GPa and uniform elongation of 13% at ambient temperature, properties that are much improved over their counterparts without the heterogeneous structure. Electron microscopy characterizations reveal that the dual heterogeneous structures are composed of a heterogeneous matrix with both coarse grains (10∼30 μm) and ultra-fine grains (0.5∼2 μm), together with heterogeneous L1₂-structured nanoprecipitates ranging from several to hundreds of nanometers. The heterogeneous L1₂ nanoprecipitates are fully coherent with the matrix, minimizing the elastic misfit strain of interfaces, relieving the stress concentration during deformation, and playing an active role in enhanced ductility.

Fine-scale strengthening swirls: Creatively combining different alloys using additive manufacturing methods has the potential to produce materials with interesting properties. Zhang et al . use laser powder bed fusion to combine small amounts of 316L stainless steel into Ti64 titanium alloy. This process creates an alloy with a distinctive microstructure that retains high strength while substantially improving ductility. The design strategy should be useful for improving mechanical properties in other alloy system as well. —BG