Direct current electrodeposited Sn–Ni/TiO₂ nanostructured coatings were produced by embedding two different doped types of TiO₂ particles within the alloy matrix, a commercially available doped carbon-based and doped N,S-TiO₂ particles. The structural characteristics of the composite coatings have been correlated with the effect of loading, type of particles in the electrolytic bath, and the applied current density. Regardless of the type of doped particles TiO₂, increasing values of applied current density resulted in a reduction of the co-deposition percentage of TiO₂ particles and an increase of Tin content into the alloy matrix. The application of low current density values accompanied by a high load of particles in the bath led to the highest codeposition percentage (~3.25 wt.%) achieved in the case of embedding N,S-TiO₂ particles. X-ray diffraction data demonstrated that in composite coatings the incorporation of the different types of TiO₂ particles in the alloy metal matrix modified significantly the nano-crystalline structure in comparison with the pure coatings. The best photocatalytic behavior under visible irradiation was revealed for the composite coatings with the highest co-deposition percentage of doped N,S-TiO₂ particles, that also exhibited enhanced wear resistance and slightly reduced microhardness compared to pure ones.

Sn–Ni alloy matrix coatings co-deposited with TiO₂ nanoparticles (Evonik P25) were produced utilizing direct (DC) and pulse electrodeposition (PC) from a tin–nickel chloride-fluoride electrolyte with a loading of TiO₂ nanoparticles equal to 20 g/L. The structural and morphological characteristics of the resultant composite coatings were correlated with the compositional modifications that occurred within the alloy matrix and expressed via a) TiO₂ co-deposition rate and b) composition of the matrix; this was due to the application of different current types (DC or PC electrodeposition), and different current density values. The results demonstrated that under DC electrodeposition, the current density exhibited a more significant impact on the composition of the alloy matrix than on the incorporation rate of the TiO₂ nanoparticles. Additionally, PC electrodeposition favored the incorporation rate of TiO₂ nanoparticles only when applying a low peak current density (J_p = 1 Adm⁻²). All of the composite coatings exhibited the characteristic cauliflower-like structure, and were characterized as nano-crystalline. The composites’ surface roughness demonstrated a significant influence from the TiO₂ incorporation rate. However, in terms of microhardness, higher co-deposition rates of embedded TiO₂ nanoparticles within the alloy matrix were associated with decreased microhardness values. The best wear performance was achieved for the composite produced utilizing DC electrodeposition at J = 1 Adm⁻², which also demonstrated the best photocatalytic behavior under UV irradiation. The corrosion study of the composite coatings revealed that they exhibit passivation, even at elevated anodic potentials.