Cavitation erosion and jet impingement erosion can result in a great loss of materials. NiTi alloy is a very promising candidate to acquire cavitation erosion resistance and jet impingement erosion resistance because of its superelasticity. Due to the high cost and poor workability of NiTi alloy, many people tried to overcome such drawbacks by preparing NiTi coatings on the basis of deteriorating the good properties as little as possible. From the aspect of the application of NiTi coating, the erosion resistance should be evaluated comprehensively. One of these evaluations involves the comparison of cavitation erosion resistance and jet impingement erosion resistance of NiTi. This evaluation has not been made thus far. Thus, in this study, the NiTi coating was prepared by air plasma spraying (APS) using pre-alloyed NiTi powder. Its microstructure, chemical composition and phase transformation were identified. Cavitation erosion behavior and jet impingement erosion behavior of the as-sprayed NiTi coating were compared. The results showed that the coating exhibited better jet impingement erosion resistance than cavitation erosion resistance. This was attributed to the oxides, impurities, cracks and pores that existed in the coating, whose effects on deteriorating the cavitation erosion were far greater than those worsening the jet impingement erosion.
A Zn–Al composite coating was successfully deposited on Q235 steel by cold spray technology for the corrosion protection in the marine atmosphere. The microstructure and corrosion behavior of the prepared coating was studied byScanning Electron Microscope (SEM), X-ray Diffraction (XRD), salt spray test and electrochemical experiments. A 2400-h neutral salt spray corrosion test (with a corrosion medium of 3.5% sodium chloride solution) showed that the prepared cold-sprayed Zn-Al composite coating has excellent anti-corrosion properties. Based on the microstructure evolution and corrosion products analysis, droplets’ flow-driven ‘synergistic corrosion effect’ was proposed to explain the co-corrosion behavior of Zn and Al particles in the composite coating.
12 September 2022 in Journal of Thermal Spray Technology