Ultraviolet curing of elastomers is a special curing technique that has gained importance over the conventional chemical crosslinking method, because the former process is faster, and thus, time-saving. Usually, a suitable photoinitiator is required to initiate the process. Ultraviolet radiation of required frequency and intensity excites the photoinitiator which abstracts labile hydrogen atoms from the polymer with the generation of free radicals. These radicals result in crosslinking of elastomers via radical–radical coupling. In the process, some photodegradation may also take place. In the present work, a high vinyl (~50%) styrene–butadiene–styrene (SBS) block copolymer which is a thermoplastic elastomer was used as the base polymer. An attempt was made to see the effect of ultraviolet radiation on the mechanical properties of the block copolymer. The process variables were time of exposure and photoinitiator concentration. Mechanical properties like tensile strength, elongation at break, modulus at different elongations and hardness of the irradiated samples were studied and compared with those of unirradiated ones. In this S-B-S block copolymer, a relatively low exposure time and low photoinitiator concentration were effective in obtaining optimized mechanical properties. Infrared spectroscopy, contact angle and scanning electron microscopy were used to characterize the results obtained from mechanical measurements.

A monotonous relation between strain and measured electric resistance is highly appreciated in stretchable elastomer sensors. In real-life application the voids or technological holes of strained samples often induce non-homogeneous local strain. The present article focused on studying the effect of non-homogeneous local strain on measured direct current (DC) effective electric resistance (EER) on samples of natural rubber (NR), reinforced with 50, 60 and 70 phr of carbon black (CB). Samples were imparted geometrical inhomogeneities to obtain varied local strains. The resulting strain distribution was analyzed using Digital Image Correlation (DIC). EER exhibited a well-detectable influence of locations of inhomogeneities. Expectedly, the EER globally decreased with an increase in CB loading, but showed a steady increase as a function of strain for 50 and 60 phr over the complete testing protocol. Interestingly, for 70 phr of CB, under the same testing conditions, an alternating trend in EER was encountered. This newly observed behavior was explained through a novel hypothesis—“current propagation mode switching phenomenon”. Finally, experimentally measured EERs were compared with the calculated ones, obtained by summing the global current flow through a diversity of strain dependent resistive domains.

A novel fractographic approach based on a combination of (i) mechanical behavior of cured rubber in uniaxial tensile loading and (ii) spectroscopy of fracture on a ruptured surface was experimentally validated. This approach related the migration of paraffin oil from a matrix to the ruptured rubber surface, to the tearing energy related to the deformation speed responsible for total rubber sample rupture, and the approach itself was configured experimentally. It was evaluated on cured natural rubber (NR) for two different paraffin oil concentrations. Single edge notched tensile (SENT) samples were subjected to uniaxial tensile loadings at two different deformation speeds. First, the tearing energy as a function of deformation speed was determined for each defined oil concentration. Secondly, at specific locations on the ruptured surfaces, infrared (IR) spectroscopy was performed to quantify a characteristic absorbance peak height of migrated paraffin oil during the rupture process. The results of the IR analyses were related to the deformation speed to understand the relation between the amount of migrated paraffin oil during the fracture process and the deformation speed which brought about such a fracture. This novel approach enhanced the reverse engineering process of rubber fracture related to the cause of tearing energies during critical failure.

The present work is focused on finding (i) the tearing energy at rupture and (ii) the redistribution of incorporated paraffin oil on the ruptured surfaces as functions of (a) the initial oil concentration and (b) the speed of deformation to the total rupture in a uniaxially induced deformation to rupture on an initially homogeneously oil incorporated styrene butadiene rubber (SBR) matrix. The aim is to understand the deforming speed of the rupture by calculating the concentration of the redistributed oil after rupture using infrared (IR) spectroscopy in an advanced continuation of a previously published work. The redistribution of the oil after tensile rupture for samples that have three different initial oil concentrations with a control sample that has no initial oil has been studied at three defined deformation speeds of rupture along with a cryo-ruptured sample. Single-edge notched tensile (SENT) specimens were used in the study. Parametric fittings of data at different deformation speeds were used to relate the concentration of the initial oil against the concentration of the redistributed oil. The novelty of this work is in the use of a simple IR spectroscopic method to reconstruct a fractographic process to rupture in relation to the speed of the deformation to rupture.

Reverse engineering of rubber materials is a complex analytical process aimed at identifying polymer composition, fillers, additives, curing systems, and degradation products in vulcanised rubber compounds. Due to the complex multi-component nature of vulcanised rubbers, reliable characterisation requires integration of complementary analytical techniques rather than use of a single method. This review summarises the major workflow steps used in reverse engineering of rubber compounds, including representative sampling, sample preparation, thermal analysis, extraction procedures, instrumental analyses, organic characterisation, crosslink evaluation, mechanical testing, and degradation assessment. Particular attention is devoted to thermal methods (TGA, DSC and DMA), spectroscopic techniques (FT-IR, Raman, NMR, XRF, SEM/EDS), and chromatographic approaches such as Py-GC/MS and HPLC used for identification of polymers, fillers, oils, antioxidants, and curatives. The review further discusses characterisation of sulphur crosslink structures, oxidative aging, fractographic analysis, and environmental aspects associated with tire wear particles and rubber recycling. Emphasis is placed on integrated interpretation of analytical data for reconstruction of compound formulations, evaluation of degradation processes, and failure analysis of rubber products. The presented overview highlights the importance of reverse engineering methodologies for material identification, quality control, recycling evaluation, and durability assessment in modern rubber technology.