Multidisciplinary design optimization (MDO) is concerned with solving design problems involving coupled numerical models of complex engineering systems. While various MDO software frameworks exist, none of them take full advantage of state-of-the-art algorithms to solve coupled models efficiently. Furthermore, there is a need to facilitate the computation of the derivatives of these coupled models for use with gradient-based optimization algorithms to enable design with respect to large numbers of variables. In this paper, we present the theory and architecture of OpenMDAO, an open-source MDO framework that uses Newton-type algorithms to solve coupled systems and exploits problem structure through new hierarchical strategies to achieve high computational efficiency. OpenMDAO also provides a framework for computing coupled derivatives efficiently and in a way that exploits problem sparsity. We demonstrate the framework’s efficiency by benchmarking scalable test problems. We also summarize a number of OpenMDAO applications previously reported in the literature, which include trajectory optimization, wing design, and structural topology optimization, demonstrating that the framework is effective in both coupling existing models and developing new multidisciplinary models from the ground up. Given the potential of the OpenMDAO framework, we expect the number of users and developers to continue growing, enabling even more diverse applications in engineering analysis and design.

The complex-step derivative approximation and its application to numerical algorithms are presented. Improvements to the basic method are suggested that further increase its accuracy and robustness and unveil the connection to algorithmic differentiation theory. A general procedure for the implementation of the complex-step method is described in detail and a script is developed that automates its implementation. Automatic implementations of the complex-step method for Fortran and C/C++ are presented and compared to existing algorithmic differentiation tools. The complex-step method is tested in two large multidisciplinary solvers and the resulting sensitivities are compared to results given by finite differences. The resulting sensitivities are shown to be as accurate as the analyses. Accuracy, robustness, ease of implementation and maintainability make these complex-step derivative approximation tools very attractive options for sensitivity analysis.