A vapor chamber can meet the cooling requirements of high heat flux electronic equipment. In this paper, based on a proposed vapor chamber with a side window, a vapor chamber experimental system was designed to visually study its evaporation and condensation heat transfer performance. Using infrared thermal imaging technology, the temperature distribution and the vapor–liquid two-phase interface evolution inside the cavity were experimentally observed. Furthermore, the evaporation and condensation heat transfer coefficients were obtained according to the measured temperature of the liquid near the evaporator surface and the vapor near the condenser surface. The effects of heat load and filling rate on the thermal resistance and the evaporation and condensation heat transfer coefficients are analyzed and discussed. The results indicate that the liquid filling rate that maximized the evaporation heat transfer coefficient was different from the liquid filling rate that maximized the condensation heat transfer coefficient. The vapor chamber showed good heat transfer performance with a liquid filling rate of 33%. According to the infrared thermal images, it was observed that the evaporation/boiling heat transfer could be strengthened by the interference of easily broken bubbles and boiling liquid. When the heat input increased, the uniformity of temperature distribution was improved due to the intensified heat transfer on the evaporator surface.
Buoyancy-assisted droplet formation in a quiescent continuous phase is an effective technique to produce highly monodispersed droplets, especially millimetric droplets. A comprehensive study combining visualization experiment and numerical simulation was carried out to explore the underlying physics of single droplet generation in a buoyancy-assisted microfluidic device. Typical regimes, including dripping and jetting, were examined to gain a deep insight into the hydrodynamic difference between the regimes. Particularly, the transition from dripping regime to jetting regime was investigated to give an in-depth understanding of the transitional behaviors. The effects of interfacial tension coefficient on the droplet size and formation regimes are discussed, and a regime diagram is summarized. The results show that oscillation of the interface in dripping regimes after detachment is caused by the locally accelerated fluid during the neck pinching process. Droplet formation patterns with the characteristics of both dripping regime and jetting regime are observed and recognized as the transitional regime, and the interface oscillation lasts longer than that in dripping regime, implying intensive competition between interfacial tension and inertial force. Reducing interfacial tension coefficient results in the dripping-to-jetting transition occurring at a lower flow rate of the dispersed phase. The regime diagram indicates that only the inertial force is the indispensable condition of triggering the transition from dripping to jetting.
2 January 2020 in Proceedings of the Institution of Mechanical Engineers, Part C: Journal of Mechanical Engineering Science
In this paper, a free energy lattice Boltzmann model of vapor condensation on a surface with a wettability gradient is developed and numerically analyzed to understand the microscopic behaviors of self-propelled droplet condensation. The effect of wettability gradient on droplet self-motion and coalescence as well as vapor condensation is examined and investigated. The condensation rate is presented during the whole droplet condensation process to analyze the role of wettability gradient on droplet condensation. The results indicate that the surface with wettability gradient is preferred for vapor condensation owing to the appearance of self-propelled droplet condensation. Condensate film is initially spread on the high surface energy region, and liquid nucleation sites form, grow and, subsequently, coalesce with other droplets on low surface energy regions. The condensation rate is higher on a surface with a larger wettability gradient due to the more effective removal of condensate. In addition, the condensation rate fluctuates with time at the quasi-steady-state stage. During the condensation process, the droplet coalescence triggers a sudden peak of condensation rate, and the generation of new nucleation results in a rapid increase in the condensation rate.
A two-dimensional molecular dynamics model of the liquid flow inside rough nanochannels is developed to investigate the effect of a solid wall on the interface slip of liquid in nanochannels with a surface roughness constructed by rectangular protrusions. The liquid structure, velocity profile, and confined scale on the boundary slip in a rough nanochannel are investigated, and the comparison of those with a smooth nanochannel are presented. The influence of solid wall properties, including the solid wall density, wall-fluid coupling strength, roughness height and spacing, on the interfacial velocity slip are all analyzed and discussed. It is indicated that the rough surface induces a smaller magnitude of the density oscillations and extra energy losses compared with the smooth solid surface, which reduce the interfacial slip of liquid in a nanochannel. In addition, once the roughness spacing is very small, the near-surface liquid flow dominates the momentum transfer at the interface between liquid and solid wall, causing the role of both the corrugation of wall potential and wall-fluid coupling strength to be less obvious. In particular, the slip length increases with increasing confined scales and shows no dependence on the confined scale once the confined scale reaches a critical value. The critical confined scale for the rough channel is larger than that of the smooth scale.