The data generated by modern industrial processes often exhibit high-dimensional, nonlinear, timing, and multiscale characteristics. Presently, most of the fault diagnosis methods based on deep learning only consider the part of the characteristics of industrial data, which will cause the loss of part of the feature information during training, thereby affecting the final diagnosis effect. In order to solve the above problems, this article proposes an end-to-end multiscale feature learning method based on model fusion, which can simultaneously extract multiscale spatial features and temporal features of data, effectively reducing the loss of feature information. First, this article combines the convolutional neural network (CNN) with residual learning and designs a multiscale residual network (MRCNN) to extract high-dimensional nonlinear spatial features of different scales in the data. Then, the extracted features are input into the long and short-term memory (LSTM) network to further extract the temporal features of the data. After the fully connected layer, it is input into the classifier for final fault classification. The residual learning in MRCNN can effectively avoid the problem of model degradation and improve the training efficiency of the model. Through the fusion of MRCNN and LSTM, we can significantly improve the feature extraction ability of the model, thereby greatly improving the diagnosis effect. In the final case experiment, the method improved the comprehensive diagnostic accuracy of the Tennessee-Eastman (TE) process and industrial coking furnace datasets to 94.43% and 97.80%, respectively, which was significantly better than the existing deep learning model and proves the effectiveness and superiority of this method.

Big sensor data provide significant potential for chemical fault diagnosis, which involves the baseline values of security, stability and reliability in chemical processes. A deep neural network (DNN) with novel active learning for inducing chemical fault diagnosis is presented in this study. It is a method using large amount of chemical sensor data, which is a combination of deep learning and active learning criterion to target the difficulty of consecutive fault diagnosis. DNN with deep architectures, instead of shallow ones, could be developed through deep learning to learn a suitable feature representation from raw sensor data in an unsupervised manner using stacked denoising auto-encoder (SDAE) and work through a layer-by-layer successive learning process. The features are added to the top Softmax regression layer to construct the discriminative fault characteristics for diagnosis in a supervised manner. Considering the expensive and time consuming labeling of sensor data in chemical applications, in contrast to the available methods, we employ a novel active learning criterion for the particularity of chemical processes, which is a combination of Best vs. Second Best criterion (BvSB) and a Lowest False Positive criterion (LFP), for further fine-tuning of diagnosis model in an active manner rather than passive manner. That is, we allow models to rank the most informative sensor data to be labeled for updating the DNN parameters during the interaction phase. The effectiveness of the proposed method is validated in two well-known industrial datasets. Results indicate that the proposed method can obtain superior diagnosis accuracy and provide significant performance improvement in accuracy and false positive rate with less labeled chemical sensor data by further active learning compared with existing methods.

Existing node deployment algorithms for underwater sensor networks are nearly unable to improve the network coverage rate under the premise of ensuring the full network connectivity and do not optimize the communication and move energy consumption during the deployment. Hence, a node deployment algorithm based on connected dominating set (CDS) is proposed. After randomly sowing the nodes in 3D monitoring underwater space, disconnected nodes move to the sink node until the network achieves full connectivity. The sink node then performs centralized optimization to determine the CDS and adjusts the locations of dominated nodes. Simulation results show that the proposed algorithm can achieve a high coverage rate while ensuring full connectivity and decreases the communication and movement energy consumption during deployment.

With the continuous expansion of industrial production scale, most of the chemical process variables are nonlinear, multi-modal and dynamic. For some traditional multivariate statistical monitoring and fault diagnosis algorithms, such as principal component analysis (PCA), the premise of its application is that the process data is time-independent. To this end, a dynamic principal component analysis (DPCA) method is proposed. However, since the input matrix of DPCA fault diagnosis needs to add an augmented matrix to the original data matrix, the number of eigenvalues of the augmented matrix is too large and there are many redundant eigenvectors. Therefore, this paper proposes a fault diagnosis and monitoring algorithm combining feature selection and DPCA, which considers the dynamic characteristics of multivariate data and reduces the dimension of the input matrix. At present, the average modeling and diagnostic accuracy of PCA-based fault diagnosis on T² statistic is 65.49%, and that on Q statistic is 76.78%. The average modeling and diagnostic accuracy of fault diagnosis based on DPCA on T² statistic is 63.17%, and the average modeling and diagnostic accuracy on Q statistic is 83.65%. Finally, through a TE simulation process, this paper proves that the accuracy is greatly improved when using the method proposed in this paper compared with PCA and DPCA.

This study addresses the optimization of node redeployment coverage in underwater wireless sensor networks. Given that nodes could easily become invalid under a poor environment and the large scale of underwater wireless sensor networks, an underwater sensor network redeployment algorithm was developed based on wolf search. This study is to apply the wolf search algorithm combined with crowded degree control in the deployment of underwater wireless sensor networks. The proposed algorithm uses nodes to ensure coverage of the events, and it avoids the prematurity of the nodes. The algorithm has good coverage effects. In addition, considering that obstacles exist in the underwater environment, nodes are prevented from being invalid by imitating the mechanism of avoiding predators. Thus, the energy consumption of the network is reduced. Comparative analysis shows that the algorithm is simple and effective in wireless sensor network deployment. Compared with the optimized artificial fish swarm algorithm, the proposed algorithm exhibits advantages in network coverage, energy conservation, and obstacle avoidance.

A node non-uniform deployment based on clustering algorithm for underwater sensor networks (UWSNs) is proposed in this study. This algorithm is proposed because optimizing network connectivity rate and network lifetime is difficult for the existing node non-uniform deployment algorithms under the premise of improving the network coverage rate for UWSNs. A high network connectivity rate is achieved by determining the heterogeneous communication ranges of nodes during node clustering. Moreover, the concept of aggregate contribution degree is defined, and the nodes with lower aggregate contribution degrees are used to substitute the dying nodes to decrease the total movement distance of nodes and prolong the network lifetime. Simulation results show that the proposed algorithm can achieve a better network coverage rate and network connectivity rate, as well as decrease the total movement distance of nodes and prolong the network lifetime.