Alkali removal from forest residues, eucalyptus residues, and wheat straw was studied by water and dilute nitric acid leaching. Leaching parameters were optimized for each feedstock in laboratory-scale experiments. After the optimization of leaching on the laboratory scale, nitric acid-leached and untreated feedstocks were pyrolyzed in a bench-scale bubbling fluidized bed unit. In the case of eucalyptus residues and wheat straw, nitric acid leaching was found to increase the organic liquid yield compared to untreated feedstock. In addition, the sugar content of the fast pyrolysis bio-oils was increased, and the alkali content reduced. On the other hand, the pyrolysis experiments with acid-leached forest residues were unsuccessful due to the bed agglomeration. These problems are expected to be a result of the lack of catalytically active elements in biomass which enhance especially the cracking reactions of lignin. Finally, the results were demonstrated in the pilot-scale unit where nitric acid-leached oat straw was pyrolyzed with high organic liquid yield.

Petrochemical products could be produced from circular feedstock, such as waste plastics. Most plants that utilize syngas in their production are today equipped with entrained flow gasifiers, as this type of gasifier generates the highest syngas quality. However, feeding of circular feedstocks to an entrained flow gasifier can be problematic. Therefore, in this work, a two-step process was studied, in which polypropylene was pre-treated by pyrolysis to produce a liquid intermediate that was easily fed to the gasifier. The products from both pyrolysis and gasification were thoroughly characterized. Moreover, the product yields from the individual steps, as well as from the entire process chain, are reported. It was estimated that the yields of CO and H₂ from the two-step process were at least 0.95 and 0.06 kg per kg of polypropylene, respectively, assuming that the pyrolysis liquid and wax can be combined as feedstock to an entrained flow gasifier. On an energy basis, the energy content of CO and H₂ in the produced syngas corresponded to approximately 40% of the energy content of the polypropylene raw material. This is, however, expected to be significantly improved on a larger scale where losses are proportionally smaller.

Oxidation of softwood and hardwood kraft lignins was observed under conditions of oxygen delignification (90°C and 110°C; 0.6 and 0.9 MPa) as a function of time by means of a number of analysis techniques and quantitative information was obtained on the degradation and formation of various compounds and structures. The decrease in reactor pressure was monitored during a 4-h reaction period. During the first 60 min, lignin reactivity was high, while a very intense stage took place during the first 20 min. The reactions decelerated after the first 60 min and after 120 min the reactions did not significantly advance. The oxygen consumption after 4-h reaction was 1.3–1.5 mole O₂per 1 mole lignin depending on the conditions. In the first 20 min, 50%–60% of the oxygen was consumed and the consumption increased only slightly after 60 min. At 90°C, the changes in all observed quantities were smaller throughout the whole 4-h reaction period than at 110°C. Under the studied conditions, increasing the reaction temperature, rather than the pressure, had primary significance in the increasing rate of lignin degradation. Hardwood kraft lignin was more reactive than softwood kraft lignin. The results obtained in this study are the basis for the development of a mechanistic model for the oxygen delignification process of pulps to be published in subsequent papers.

Fast pyrolysis of giant reed Arundo (Arundo donax), fiber sorghum (Sorghum bicolor L.Moench), eucalyptus (Eucalyptus spp.), and sugarcane bagasse (Saccharum officinarum) was studied in bench-scale bubbling fluidized bed reactor. Product yields were determined, and detailed physicochemical characterization for produced fast pyrolysis bio-oils (FPBOs) was carried out. The highest organic liquid yield (dry basis) was observed with sugarcane bagasse (59-62 wt %), followed by eucalyptus (49-53 wt %), giant reed Arundo (39 wt %), and fiber sorghum (34-42 wt %). After the pyrolysis experiments, produced FPBOs were gasified in an oxygen-blown autothermal catalytic reforming system for the produced synthesis gas. The gasifier consists of a partial oxidation zone where the FPBO is gasified, and the raw syngas is then reformed over a fixed bed steam-reforming catalyst in the reforming zone. The gas production (∼1.7 Nm³/kg FPBO) and composition (H₂ ∼ 50 vol %, CO 20-25 vol %, and CO₂ 25-30 vol %) were similar for all FPBOs tested. These results show that the combination of fast pyrolysis with subsequent gasification provides a technically feasible and feedstock flexible solution for the production of synthesis gas.