A detailed dynamic model incorporating geometric resolution of a molten carbonate fuel cell (MCFC) with dynamic simulation of physical and electrochemical processes in the stream-wise direction is presented. The model was developed using mass and momentum conservation, electrochemical and chemical reaction mechanisms, and heat-transfer. Results from the model are compared with data from an experimental MCFC unit. Furthermore, the model was applied to predict dynamic variations of voltage, current and temperature in an MCFC as it responds to varying load demands. The voltage was evaluated using two different approaches: one applying a model developed by Yuh and Selman [C.Y. Yuh, J.R. Selman, The polarization of molten carbonate fuel cell electrodes: I. Analysis of steady-state polarization data, J. Electrochem. Soc. 138 (1991) 3642–3648; C.Y. Yuh, J.R. Selman, The polarization of molten carbonate fuel cell electrodes: II. Characterization by AC impedance and response to current interruption, J. Electrochem. Soc. 138 (1991) 3649–3655] and another applying simplified equations using average local temperatures and pressures. The results show that both models can be used to predict voltage and dynamic response characteristics of an MCFC and the model that uses the more detailed Yuh and Selman approach can predict those accurately and consistently for a variety of operating conditions.

This paper presents the electricity and hydrogen co-production concept, a methodology for the study of SOFC hydrogen co-production, and simulation results that address the impact of reformer placement in the cycle on system performance. The methodology is based on detailed thermodynamic and electrochemical analyses of the systems. A comparison is made between six specific cycle configurations, which use fuel cell heat to drive hydrogen production in a reformer using both external and internal reforming options. SOFC plant performance has been evaluated on the basis of methane fuel utilization efficiency and each component of the plant has been evaluated on the basis of second law efficiency. The analyses show that in all cases the exergy losses (irreversibilities) in the combustion chamber are the most significant losses in the cycle. Furthermore, for the same power output, the internal reformation option has the higher electrical efficiency and produces more hydrogen per unit of natural gas supplied. Electrical efficiency of the proposed cycles ranges from 41 to 44%, while overall efficiency (based on combined electricity and hydrogen products) ranges from 45 to 80%. The internal reforming case (steam-to-carbon ratio of 3.0) had the highest overall and electrical efficiency (80 and 45% respectively), but lower second law efficiency (61%), indicating potential for cycle improvements.