The present work attempted to produce thick zirconia coatings formed by micro-arc oxidation as a hydrogen permeation barrier on zirconium hydride alloy. A novel multiphase zirconia coating was achieved, exhibiting superior hydrogen permeation barrier performance. The growth dynamics, formation mechanism, and phase evolution behavior of thick zirconia coatings were explored, and the hydrogen permeation barrier performance was evaluated by means of vacuum dehydrogenation experiment. The hydrogen desorption quantity was monitored by analyzing pressure changes with a quadruple mass spectrometer (QMS). Experimental results show that the multiphase coatings were composed of monoclinic ZrO₂ (m-ZrO₂), tetragonal ZrO₂ (t-ZrO₂), and a trace of cubic ZrO₂ (c-ZrO₂). The coatings were generally divided into a dense and uniform inner, intermediate layer, and a porous top layer. The quantitative analysis indicates an increased amount of m-ZrO₂ toward the coating surface and an increased amount of t-ZrO₂ toward the oxide/metal interface. This novel multiphase thick zirconia coating can noticeably improve hydrogen permeation resistance, and the permeation reduction factor (PRF) value is improved by nearly 13 times compared with bare zirconium hydride. It is demonstrated that hydrogen desorption is retarded to some extent in the presence of thick zirconia coating. Hydrogen desorption of the sample with ceramic coating started at 660 °C, which was apparently higher than that of the sample without coating.

Magnesium alloys, notably AZ31B, hold promise for lightweight structural applications in the aerospace, automotive, and biomedical sectors due to their excellent strength-to-weight ratios. The broad adoption of these alloys, however, is hindered by their inherent susceptibility to corrosion, reducing durability and functional integrity in corrosive environments. This study explores anodic oxidation as a viable surface treatment to improve the corrosion resistance of the AZ31B magnesium alloy. Focusing on the impact of oxidation voltage on the oxide film’s structural and electrochemical properties, we aim to optimize these characteristics to enhance the alloy’s utility and lifespan significantly. Through detailed analysis of surface and cross-sectional morphologies, film thickness, phase composition, and corrosion resistance, we identify an optimal oxidation voltage of 17.5 V that notably improves the oxide film’s density and corrosion resistance. Through this research, we contribute to the ongoing efforts to overcome the corrosion vulnerability of magnesium alloys, thereby unlocking their full potential in contributing to more sustainable and efficient technological advancements.

In this paper, we successfully synthesized homoepitaxial diamond with high quality and atomically flat surface by microwave plasma chemical vapor deposition. The sample presents a growth rate of 3 μm/h, the lowest RMS of 0.573 nm, and the narrowest XRD FWHM of 31.32 arcsec. An effect analysis was also applied to discuss the influence of methane concentration on the diamond substrates.

Zr-containing silica residue (ZSR) is an industrial by-product of ZrOCl₂ production obtained through an alkali fusion process using zircon sand. In this study, low-cost and efficient Zr-doped mesoporous silica adsorption materials (Zr-MCM-41 and Zr-SBA-15) were prepared in one step via the hydrothermal synthesis method using ZSR as the silicon source for the removal of methylene blue (MB) from dye-contaminated wastewater. The samples were characterized using X-ray fluorescence (XRF) spectroscopy, X-ray diffraction (XRD), scanning electron microscopy (SEM), transmission electron microscopy (TEM), Fourier transform infrared (FT-IR) spectroscopy, thermogravimetry (TG), and N₂ adsorption–desorption measurements. The findings indicate that the synthesized Zr-MCM-41 and Zr-SBA-15 possess highly ordered mesoscopic structures with high specific surface areas of 910 and 846 m²/g, large pore volumes of 1.098 and 1.154 cm³/g, and average pore diameters of 4.18 and 5.35 nm, respectively. The results of the adsorption experiments show that the adsorbent has better adsorption properties under alkaline conditions. The adsorption process obeys the pseudo-quadratic kinetic model and the Freundlich adsorption isotherm model, indicating the coexistence of physical and chemisorption processes. The maximum adsorption capacities of Zr-MCM-41 and Zr-SBA-15 are 618.43 and 516.58 mg/g, respectively, as calculated by the Langmuir model (pH = 9, temperature of 25 °C). Compared with mesoporous silica prepared with sodium silicate as the silicon source, Zr-MCM-41 and Zr-SBA-15 have different structural properties and better adsorption properties due to Zr doping. These findings indicate that ZSR is the preferred silicon source for preparing mesoporous silica, and the mesoporous silica prepared using Zr silicon slag is a promising adsorbent and has great application potential in wastewater treatment.

Ohmic contact of nickel on hydrogen-terminated single-crystal diamond film was investigated with an annealing temperature ranging from room temperature to 750 °C in hydrogen atmosphere. Nickel film was deposited on a hydrogen-terminated single-crystal diamond surface with gold film in order to protect it from oxidation. Contact properties between nickel and hydrogen-terminated single crystal diamond were measured by a circular transmission line model. The lowest specific contact resistivity was 7.82 × 10⁻⁵ Ω cm² at annealing temperature of 750 °C, indicating good ohmic contact, which reveals improved thermal stability by increasing temperature.