Flexible strain sensors are fundamental devices for application in human body monitoring in areas ranging from health care to soft robotics. Stretchable piezoelectric strain sensors received an ever-increasing interest to design novel, robust and low-cost sensing units for these sensors, with intrinsically conductive polymers (ICPs) as leading materials. We investigated a sensitive element based on crosslinked electrospun nanofibers (NFs) directly collected and thermal treated on a flexible and biocompatible substrate of polydimethylsiloxane (PDMS). The nanostructured active layer based on a blend of poly(ethylene oxide) (PEO) and poly(3,4-ethylenedioxythiophene) doped with poly(styrene sulfonate) (PEDOT:PSS) as the ICP was optimized, especially in terms of the thermal treatment that promotes electrical conductivity through crosslinking of PEO and PSS, preserving the nanostructuration and optimizing the coupling between the sensitive layer and the substrate. We demonstrate that excellent properties can be obtained thanks to the nanostructured active materials. We analyzed the piezoresistive response of the sensor in both compression and traction modes, obtaining an increase in the electrical resistance up to 90%. The Gauge Factors (GFs) reflected the extraordinary piezoresistive behavior observed: 45.84 in traction and 208.55 in compression mode, which is much higher than the results presented in the literature for non-nanostructurated PEDOT.

Flexible sensors are fundamental devices for human body monitoring. The mechanical strain and physiological parameters coupled sensing have attracted increasing interest in this field. However, integration of different sensors in one platform usually involves complex fabrication process-flows. Simplification, even if essential, remains a challenge. Here, we investigate a piezoresistive and electrochemical active electrospun nanofibers (NFs) mat as the sensitive element of the wearable physiological flex sensing platform. The use of one material sensitive to the two kinds of stimuli reduces the process-flow to two steps. We demonstrate that the final NFs pH-Flex Sensor can be used to monitor the deformation of a human body joint as well as the pH of the skin. A unique approach has been selected for pH sensing, based on Electrochemical Impedance Spectroscopy (EIS). A linear dependence of the both the double layer capacitance and charge transfer re-sistance with the pH value was obtained by EIS, as well as a linear trend of the electrical resistance with the bending deformation. Gauge factors values calculated after the bending test were 45.84 in traction and 208.55 in compression mode, reflecting the extraordinary piezoresistive behavior of our nanostructured NFs.