In the working process of the gas bearings, the unbalanced force of the rotor will increase nonlinearly with the increase in the rotating speed, resulting in an increase in the rotor’s vibration amplitude. On the other hand, with the increase in the rotating speed, the hydrodynamic effect will increase, and the nonlinear increase in the gas film force and stiffness will inhibit the increase in the vibration amplitude. In order to deeply study the influence of the unbalanced force and nonlinear gas film force on the vibration amplitude of the ultra-precision aerostatic motorized spindle, taking the double slit throttling gas bearing as an example, according to the equilibrium equation of the rotor under the combined action of gravity, the gas film force, and the unbalanced force, a calculation program based on the finite difference method for solving the rotor’s equilibrium position is completed. The calculation results show that: the hydrodynamic effect can significantly increase the bearing capacity and cause the change of the static equilibrium position of the rotor, but the offset amplitude of the static equilibrium position of the rotor gradually slows down with the increase in the rotating speed. The hydrodynamic effect improves the stiffness near the static equilibrium position of the rotor, making the rotor vibration track tend to be more “round”. Although the unbalanced force of the rotor increases nonlinearly as the rotating speed increases, the maximum offset between the dynamic equilibrium position and the static equilibrium position of the rotor under the action of the rotating unbalanced force is approximately linear with the rotating speed. Compared with the air supply pressure, the rotor unbalance and rotating speed are the main factors affecting the rotor dynamic equilibrium position offset. This study has a reference role in the in-depth study of the influence of rotating speed and rotor unbalance on the rotor static equilibrium position and dynamic equilibrium position offset, as well as in the design of gas bearings and the prediction of rotor vibration amplitude.
Applying graphene (Gr) coatings to high-entropy alloys (HEA) is anticipated to enhance their tribological characteristics. The current understanding of the mechanism by which the Gr/HEA is enhanced at the atomic level is still limited. Molecular dynamics simulations revealed the mechanical behavior and strengthening mechanism of the Gr/AlCoCrFeNi HEA during nanoindentation and nanoscratch. The results demonstrate a substantial increase in the indentation hardness of the Gr/AlCoCrFeNi HEA by about 2.4 times. When Gr changed from a single layer to three layers, it further improved (3.2 times for a double layer and 3.9 times for three layers). At the same time, the friction coefficient is effectively reduced. Furthermore, the elevated in-plane stiffness of the Gr coating leads to an expansion of the effective loading area, resulting in increased Shockley dislocation and stair-rod dislocation density within the Gr/AlCoCrFeNi HEA, thereby amplifying the strain hardening effect and reducing subsurface damage. Qualitative experiments confirmed the excellent wear resistance of the Gr/HEA, and coating Gr increased the width of scratches, effectively confirming our simulation results. These findings provide valuable insights for the development and design of Gr/HEA composite coatings with enhanced mechanical properties.
The solution of equilibrium positions is a critical component in the calculation of the dynamic characteristic coefficients of aerostatic bearings. The movement of the rotor in one direction leads to bidirectional variations in the air film force, resulting in low efficiency when using conventional calculation methods. It can even lead to iterative divergence if the initial value is improperly selected. This study concentrates on the orifice throttling aerostatic bearings and proposes a novel method called the bivariate interpolation method (BIM) to calculate the equilibrium position. The equilibrium equation for the rotor under the combined influence of air film forces, gravity, and external loads is established. A calculation program based on the finite difference method is developed to determine the equilibrium position. The process of solving the equilibrium position and the convergence is compared with the secant method and the search method. Furthermore, the variation trend of the equilibrium position and stiffness when the external loads changes are studied based on the BIM. Finally, the correctness of the BIM to solve the equilibrium position is proved by comparing it with the experiment results. The calculation results indicate that the BIM successfully resolves the problem of initial value selection and exhibits superior computational efficiency and accuracy. The equilibrium position initially moves away from the direction of the external load as the load increases, and then this gradually approaches the load direction. The main stiffness increases with increases in the external load, while the variation in cross stiffness depends on the direction of the external load.
In the working process of ultra-precision aerostatic motorized spindles, the journal and the rotor must have a certain eccentricity to have a certain bearing capacity and stiffness, which will induce the unbalanced magnetic pull (UMP). The intercoupling of the UMP and the gas film force will affect the motion state of the rotor and the accuracy of spindles. In order to deeply study the influence of the UMP caused by the rotor eccentricity on the equilibrium position of aerostatic spindles, a physical model of an aerostatic spindle based on slit throttling gas bearing is established and the coupling effect between the rotor and the motor rotor is studied and analyzed as a whole. The equilibrium position of the rotor under the combined action of gravity, the gas film force and the UMP is deduced, and a gas–magnetic field coupling calculation program based on the finite difference method is proposed. The calculation results show that with the increase in rotational speed, the equilibrium position of the rotor will move to the center of the journal in the micron scale, and the moving amplitude will gradually slow down. The UMP caused by rotor eccentricity can offset the rotor equilibrium position in nanometer scale, and the influence degree decreases sharply as the rotor moves to the journal center. With the increase in rotational speed, the direct stiffness and the cross stiffness will increase, and the amplitude of the cross stiffness is greater than the direct stiffness. This study is of great significance for further studying the influence of the rotor eccentricity on the equilibrium position and the accuracy of the rotor.
Intense research efforts are focused on the development of advanced high-entropy alloys intended for premium aerospace components and other applications, where high strength and good formability are crucial. The mechanical properties of these alloys are closely related to the phase transformation, dislocation evolution, and grain size, and these factors are affected by the deformation temperature. The response of the retained austenite to strain-induced martensitic transformation at various temperatures was studied in an advanced Ti68Nb7Ta3Zr4Mo18 (at.%) high-entropy alloy via molecular dynamics simulation. It was found that the Ti68Nb7Ta3Zr4Mo18 alloy changes from a single crystal to a polycrystal during the tensile process, and the transition of the Ti68Nb7Ta3Zr4Mo18 (at.%) high-entropy alloy from the BCC phase to the FCC phase occurs. At high temperatures and low strain rates, grain boundary slip is the main deformation mechanism, and at low temperatures and high strain rates, dislocation slip replaces grain boundary slip as the dominant deformation mechanism, which improves the strength of the alloy. Moreover, when the grain size is too small, the strength of the alloy decreases, which does not satisfy the fine grain strengthening theory and shows an inverse Hall–Petch relationship. This study offers a new compositional window for the additive manufactured lightweight high-strength material categories for various applications including the aerospace industry.
As the core component of ultra-precision machine tools, the manufacturing errors of aerostatic spindles are inevitable due to the limitations of machining and assembly processes, and these errors significantly affect the spindle’s static and dynamic performance. To address this issue, a force model of the unbalanced air film, considering the straightness errors of the rotor’s radial and thrust surfaces, was constructed. Unlike conventional studies that rely solely on idealized error assumptions, this research integrates actual straightness measurement data into the simulation process, enabling a more realistic and precise prediction of bearing performance. Rotors with different tolerance specifications were fabricated, and static performance simulations were carried out based on the measured geometry data. An experimental setup was built to evaluate the performance of the aerostatic spindle assembled with these rotors. The experimental results were compared with the simulation outcomes, confirming the validity of the proposed model. To further quantify the influence of straightness errors on the static characteristics of aerostatic spindles, ideal functions were used to define representative manufacturing error profiles. The results show that a barrel-shaped error on the radial bearing surface can cause a load capacity variation of up to 46.6%, and its positive effect on air film load capacity is more significant than that of taper or drum shapes. For the thrust bearing surface, a concave-shaped error can lead to a load capacity variation of up to 13.4%, and its enhancement effect is superior to those of the two taper and convex-shaped errors. The results demonstrate that the straightness errors on the radial and thrust bearing surfaces are key factors affecting the radial and axial load capacities of the spindle.