After a long period of relatively low interest, science related to effects in the Extreme Ultraviolet (EUV) spectrum range experienced an explosive boom of publications in the last decades. A new application of EUV in lithography was the reason for such a growth. Naturally, an intensive development in such area produces a snowball effect of relatively uncharted phenomena. EUV-induced plasma is one of those. While being produced in the volume of a rarefied gas, it has a direct impact onto optical surfaces and construction materials of lithography machines, and thus has not only scientific peculiarity, but it is also of major interest for the technological application. The current article provides an overview of the existing knowledge regarding EUV-induced plasma characteristics. It describes common, as well as distinguishing, features of it in comparison with other plasmas and discusses its interaction with solid materials. This article will also identify the gaps in the existing knowledge and it will propose ways to bridge them.
This work reports on the measurements of ion flux composition and ion energy distribution functions (IEDFs) at surfaces in contact with hydrogen plasmas induced by extreme ultraviolet (EUV) radiation. This special type of plasma is gaining interest from industries because of its appearance in extreme ultraviolet lithography tools, where it affects exposed surfaces. The studied plasma is induced in 5 Pa hydrogen gas by irradiating the gas with short (30 ns) pulses of EUV radiation ( 10–20 nm). Due to the low duty cycle (10–4), the plasma is highly transient. The composition and IEDF are measured using an energy resolved ion mass spectrometer. The total ion flux consists of , and . is the dominant ion as a result of the efficient conversion of to upon collision with background hydrogen molecules. The IEDFs of and appear similar, showing a broad distribution with a cut-off energy at approximately 8 eV. In contrast, the IEDF of H+ shows an energetic tail up to 18 eV. Most probably, the ions in this tail gain their energy during their creation process by photoionization and dissociative electron impact ionization.
Retarding field energy analyzers (RFEAs) are used routinely for the measurement of ion energy distribution functions. By contrast, their ability to measure ion flux densities has been considered unreliable because of lack of knowledge about the effective transmission of the RFEA grids. In this work, we simulate the ion trajectories through a three-gridded RFEA using the simulation software SIMION. Using idealized test cases, it is shown that at high ion energy (i.e., >100 eV) the transmission is equal to the optical transmission rather than the product of the individual grid transparencies. Below 20 eV, ion trajectories are strongly influenced by the electric fields in between the grids. In this region, grid alignment and ion focusing effects contribute to fluctuations in transmission with ion energy. Subsequently the model has been used to simulate the transmission and energy resolution of an experimental RFEA probe. Grid misalignments reduce the transmission fluctuations at low energy. The model predicts the minimum energy resolution, which has been confirmed experimentally by irradiating the probe with a beam of ions with a small energy bandwidth.
The operation of Extreme Ultraviolet (EUV) lithography scanners inherently goes hand-in-hand with the creation of highly transient pulsed plasmas in the optical path of these tools. These so-called EUV-induced plasmas are created upon photoionization events when a pulsed beam of EUV photons travels through the low pressure background gas. It is fully recognized by the lithography industry that EUV-induced plasmas may significantly impact the quality and life-time of expensive and delicate optical elements in the scanner. Research efforts into EUV-induced plasmas impacting plasma-facing surfaces have so far been limited to pure hydrogen (H2) plasmas. However, this hydrogen background gas may occasionally be diluted with a small fraction of another molecular gas such as nitrogen (N2). The impact on the relevant plasma parameters of such molecular contaminants has remained unknown until now. In this letter, we put forward measurements of energy-resolved fluxes of (positive) hydrogen ions, nitrogen ions, and hydrogen-nitrogen ions created in a pulsed N2-diluted EUV-induced plasma in H2 at approximately 5 Pa (typical EUV lithography scanner conditions). The data have been obtained using an electrostatic quadrupole plasma analyzer and show that although the N2-dilution fraction is small (∼2 × 10−3) compared to the H2 partial pressure, implications for the ion flux out of the plasma and the composition thereof are significant. Since the mass of nitrogen-containing ions is much higher in comparison to that of their hydrogen counterparts, and because of their potential chemical activity, this effect has to be taken into account while studying the surface impact of EUV-induced plasmas.
Since the introduction of extreme ultraviolet (EUV) lithography (EUVL), the inevitable presence of EUV-induced plasmas inside the lithography tools impacts the operation of EUV optical components. EUV-induced plasmas are created everywhere in the optical path due to the ionizing interaction between the high energy (92 eV) EUV photons and the tools' background gas, which typically is hydrogen gas at a pressure of 1–10 Pa. From a physical point of view, the main impact of the plasma is due to the presence of ions that imping the plasma-facing surfaces. Experimental research into the fluence and energy distribution functions (IEDFs) of ions from EUV-induced plasmas has been limited to time-averaged measurements. In this Letter, we present time-resolved measurements of IEDFs for H+, H2+, and H3+ ions from an EUV-induced plasma in pure hydrogen gas. To this end, an electrostatic quadrupole plasma (EQP) analyzer has been used. The measurements pinpointed momentary fluxes up to three orders of magnitude higher than earlier reported average ion fluxes. In addition, the mean ion energy was unexpectedly found to remain elevated up to 50 μs after the gas had been irradiated with EUV photons. Also, it was shown that the EQP detects H2+ ions on time scales much larger than expected. The presented results are valuable not only for the understanding of elementary processes regarding EUV-induced plasmas interacting with surfaces but also for simulating and predicting the impact of EUV-induced plasma on the lifetime and stability of optical components in EUVL.