Safety issues arising from a hydrogen explosion accident in Korea are discussed herein. In order to increase the safety of hydrogen refueling stations (HRSs), the Korea Gas Safety Corporation (KGS) decided to install a damage-mitigation wall, also referred to as a barrier, around the storage tanks at the HRSs after evaluating the consequences of hypothetical hydrogen explosion accidents based on the characteristics of each HRS. To propose a new regulation related to the barrier installation at the HRSs, which can ensure a proper separation distance between the HRS and its surrounding protected facilities in a complex city, KGS planned to test various barrier models under hypothetical hydrogen explosion accidents to develop a standard model of the barrier. A numerical simulation to investigate the effect of the recommended barrier during hypothetical hydrogen explosion accidents in the HRS will be performed before installing the barrier at the HRSs. A computational fluid dynamic (CFD) code based on the open-source software OpenFOAM will be developed for the numerical simulation of various accident scenarios. As the first step in the development of the CFD code, we conducted a hydrogen vapor cloud explosion test with a barrier in an open space, which was conducted by the Stanford Research Institute (SRI), using the modified XiFoam solver in OpenFOAM-v1912. A vapor cloud explosion (VCE) accident may occur due to the leakage of gaseous hydrogen or liquefied hydrogen owing to a failure of piping connected to the storage tank in an HRS. The analysis results using the modified XiFoam predicted the peak overpressure variation from the near field to the far field of the explosion site through the barrier with an error range of approximately ±30% if a proper analysis methodology including the proper mesh distribution in the grid model is chosen. In addition, we applied the proposed analysis methodology using the modified XiFoam to barrier shapes that varied from that used in the test to investigate its applicability to predict peak overpressure variations with various barrier shapes. Through the application analysis, we concluded that the proposed analysis methodology is sufficient for evaluating the safety effect of the barrier, which will be recommended through experimental research, during VCE accidents at the HRSs.

Hydrogen is considered the next energy to replace fossil fuels, but it must be handled with care given that it is a flammable gas. A barrier wall is an effective way to mitigate the effect of an explosion, and to build a safe barrier wall, research on hydrogen explosions is necessary. Experiments and CFD (computational fluid dynamics) are two commonly used methods, but both are costly to use under any condition. Machine learning can be used to enhance the data from experiments and CFD as the trained model can predict explosion pressure levels very rapidly under various conditions. We propose the prediction of a hydrogen VCE (vapor cloud explosion) with a barrier wall using various machine learning methods. This research uses CFD simulation data from KAERI (Korea Atomic Energy Research Institute) as training data. MLP (multi-layer perceptron), LSTM (long short-term memory), and the Transformer architectures are used to train the hydrogen VCE and are compared. In our research, MLP produces the best score among all learning processes, with an R² value exceeding 0.97, outperforming both LSTM and Transformer in terms of accuracy and speed. The trained machine learning model can be used to build safe barrier walls in hydrogen refueling stations. Evaluating the safe distance from the barrier wall and evaluating the optimal position of the barrier wall are possible usages.

Korea Atomic Energy Research Institute (KAERI) established a multi-dimensional hydrogen analysis system to evaluate hydrogen release, distribution, and combustion in the containment of a Nuclear Power Plant (NPP), using MAAP, GASFLOW, and COM3D. In particular, KAERI developed an analysis methodology for a hydrogen flame acceleration, on the basis of the COM3D validation results against measured data of the hydrogen combustion tests in the ENACCEF and THAI facilities. The proposed analysis methodology accurately predicted the peak overpressure with an error range of approximately ±10%, using the Kawanabe model used for a turbulent flame speed in the COM3D. KAERI performed a hydrogen flame acceleration analysis using the multi-dimensional hydrogen analysis system for a severe accident initiated by a station blackout (SBO), under the assumption of 100% metal–water reaction in the Reactor Pressure Vessel (RPV), to evaluate an overpressure buildup in the containment of the Advanced Power Reactor 1400 MWe (APR1400). The magnitude of the overpressure buildup in the APR1400 containment might be used as a criterion to judge whether the containment integrity is maintained or not, when the hydrogen combustion occurs during a severe accident. The COM3D calculation results using the established analysis methodology showed that the calculated peak pressure in the containment was lower than the fracture pressure of the APR1400 containment. This calculation result might have resulted from a large air volume of the containment, a reduced hydrogen concentration owing to passive auto-catalytic recombiners installed in the containment during the hydrogen release from the RPV, and a lot of stem presence during the hydrogen combustion period in the containment. Therefore, we found that the current design of the APR1400 containment maintained its integrity when the flame acceleration occurred during the severe accident initiated by the SBO accident.

A methodology is proposed to extend datasets in a database suitable for use as a reference tool to support an evaluation of damage mitigation by a barrier wall in a hydrogen refueling station (HRS) during a vapor cloud explosion (VCE) accident. This is realized with a computational fluid dynamic (CFD) analysis and machine learning (ML) technology because measured data from hydrogen explosion tests with various installed barrier models usually require considerable amounts of time, a secured space, and precise measurements. A CFD sensitivity calculation was conducted using the radXiFoam v1.0 code and the established analysis methodology with an error range of approximately ±30% while changing the barrier height from that was used in an experiment conducted by the Stanford Research Institute (SRI) to investigate the effect of the barrier height on the reduction in peak overpressures from an explosion site to far fields in an open space. The radXiFoam code was developed based on the open-source CFD software OpenFOAM-v2112 to simulate a VCE accident in a humid air environment at a compressed gaseous or liquefied HRS. We attempted to extend the number of datasets in the VCE database through the use of the ML method on the basis of pressure data predicted by a CFD sensitivity calculation, also uncovering the possibility of utilizing the ML method to extend the VCE database. The data produced by the CFD sensitivity calculation and the ML method will be examined to confirm their validity and applicability to hypothetical VCE accident simulations if the related test data can be produced during experimental research. The database constructed using core data from the experiment and extended data from the CFD analysis and the ML method will be used to increase the credibility of radXiFoam analysis results for VCE accident scenarios at HRSs, ultimately contributing to safety assurances of HRSs in Republic of Korea.

Korea Atomic Energy Research Institute (KAERI) established a multi-dimensional hydrogen analysis system to evaluate a hydrogen release, distribution, and combustion in the containment of a nuclear power plant using MAAP, GASFLOW, and COM3D. KAERI developed the COM3D analysis methodology on the basis of the COM3D validation results against the experiments of ENACCEF and THAI. The proposed analysis methodology accurately predicts the peak overpressure with an error range of approximately ±10% using the Kawanabe turbulent flame speed model. KAERI performed a hydrogen flame acceleration analysis using the multi-dimensional hydrogen analysis system for a severe accident initiated by a station blackout (SBO) under the assumption of 100% metal-water reaction in the reactor pressure vessel for evaluating an overpressure buildup in the Advanced Power Reactor 1400 MWe (APR1400). The COM3D calculation results using the established analysis methodology showed that the calculated peak pressure in the containment was much lower than the fracture pressure of the APR1400 containment. This calculation result may have resulted from a large air volume of the containment, a reduced hydrogen concentration owing to passive auto-catalytic recombiners installed in the containment, and a lot of stem presence during the hydrogen flame acceleration in the containment. Therefore, we can know that the current design of the APR1400 containment maintains its integrity when the flame acceleration occurs during the severe accident initiated by the SBO accident.

We performed a hydrogen combustion analysis in the Advanced Power Reactor 1400 MWe (APR1400) containment during a severe accident initiated by a small break loss of coolant accident (SBLOCA) which occurred at a lower part of the cold leg using a multi-dimensional hydrogen analysis system (MHAS) to confirm the integrity of the APR1400 containment. The MHAS was developed by combining MAAP, GASFLOW, and COM3D to simulate hydrogen release, distribution and combustion in the containment of a nuclear power plant during the severe accidents in the containment of a nuclear power reactor. The calculated peak pressure due to the flame acceleration by the COM3D, using the GASFLOW results as an initial condition of the hydrogen distribution, was approximately 555 kPa, which is lower than the fracture pressure 1223 kPa of the APR1400 containment. To induce a higher peak pressure resulted from a strong flame acceleration in the containment, we intentionally assumed several things in developing an accident scenario of the SBLOCA. Therefore, we may judge that the integrity of the APR1400 containment can be maintained even though the hydrogen combustion occurs during the severe accident initiated by the SBLOCA.